options.js

File contents

let options = [{"optionId":"53","optionName":"Use plastic or foam pigs","description":"Use plastic or foam pigs to clean products from transfer lines before equipment is rinsed.  This method will reduce the amount of cleaning water needed, but will produce an additional waste stream requiring disposal. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1454","optionName":"Use specific systems for spills and area washdowns","description":"<ul> <li>Use dedicated vacuum system<\/li> <li> Use dry cleaning technique<\/li> <li> Use recycled water for initial clean up with actively involved supervision<\/li> <\/ul>   ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1455","optionName":"Steam clean viscous products ","description":"Steam clean viscous products to eliminate wastewater generation and the need for detergent or other cleaning agents (can use steam from on-site boilers or purchase steam cleaning equipment) (Do not steam clean if volatile organic solvents or solvent inerts are present in the product because steam increases the rate of volatilization of organic compounds)","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1456","optionName":"Use drums with liners ","description":"Use drums with liners as opposed to plastic drums or bags","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1457","optionName":"Reducing Air Emissions from Fixed Roof Storage Tan","description":"Methods for Reducing Air Emissions from Fixed Roof Storage Tanks:<br>  <ul> <li>Use Conservation Vents<\/li> <li> Convert to floating roof tanks<\/li> <li>Use nitrogen blanketing to suppress emissions and reduce material oxidation<\/li>  <li>Use refrigerated condensers <\/li>  <li>Use lean oil or carbon absorbers <\/li>  <li>Vapor equilibration lines<\/li><\/ul>  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1458","optionName":"Segregate Waste Dusts and Particulates","description":"Segregation will allow recycling of pesticide dust resulting in disposal and raw material costs.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1459","optionName":"Use Wet Scrubbers","description":"Use a wet scrubber to reduce air emissions","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1460","optionName":"Use Spinning Buckets ","description":"Use spinning buckets and implement vibration of spray plates to decrease microprill formation and fine dust loading and emissions.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1461","optionName":"Vacuum or Sweep Leaks ","description":"Sweep or vacuum dry product spills to avoid generating a wastewater stream","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1462","optionName":"Collect liquid spills in a sump or trench ","description":"Collect liquid spills in a sump or trench to reuse, dispose, or discharge with a squeegee, mopping up the spill remains.  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1463","optionName":"Collect liquid spills with an absorbent material","description":"Collect liquid spills with an absorbent like absorbent pads or soda ash (can neutralize an acidic product spill) before mopping or spraying to reduce wastewater stream.  These absorbents may then require disposal.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1464","optionName":"Reuse Leaked or Spilled Products ","description":"Reuse Leaked or Spilled Products when Possible  Use drip pans or other containers used for catching leaks and spills (water or solvent based) for direct reuse into product being processed, formulated, packaged, or stored for a future batch. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1465","optionName":"Install collection hoppers or rubs","description":"Install beneath packaging fillers catch and redirect spills into fillers  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1466","optionName":"Bring operations indoors ","description":"Bring operations indoors or build roofs covering outdoor storage tanks and dikes<br> Roofs kept in good repair and designed to protect crosswinds from mixing rainwater with contaminates will reduce contaminated precipitation runoff. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1467","optionName":"Install a sump ","description":"Install a sump on a transfer or containment pad If operations are outdoors, install a containment or transfer pad (asphalt or concrete with crack sealer and top coat sealer) with a sump to collect rinse water. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1468","optionName":"Use Low Heat Removal of Carbon Dioxide","description":"Low heat removal of carbon dioxide requires less external heat because flashing is used for part of the regeneration process than traditional systems used to remove carbon dioxide from process steam ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1469","optionName":"Use Process Computer","description":"Use to control and monitor important variables such as hydrogen\/nitrogen ratio, steam\/carbon ratio, synthesis loop purge, methane leakage, converter control, and refrigeration ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1470","optionName":"Install a wastewater evaporator system ","description":"Install a wastewater evaporator system to reduce the amount of contaminated cooling water discharge (wastewater) and effectively make use of nitrogen in ammonium nitrate production.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1471","optionName":"Designate Laboratory Sinks to Specific Products","description":"During laboratory equipment cleaning operations, designate laboratory sinks to specific products and collect wastewater from the testing for reuse in the same product or to transfer back to the AI manufacturer or the product registrant (solvent contaminated water resulting from quality control tests in a laboratory on solvents may not be able to be reused) ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1472","optionName":"Substitute a contained water bath ","description":"Substitute a contained water bath for a continuous overflow bath to reduce the volume of water used.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1473","optionName":"Pave areas where spills occur frequently ","description":null,"processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1474","optionName":"Segregate solid waste","description":null,"processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1475","optionName":"Store and reuse cleaning wastes","description":null,"processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1476","optionName":"Control  Air Emissions ","description":"<ul> <li>Control emissions from bulk storage <\/li> <li> Designate dust collection systems<\/li> <li>Use automatic, enclosed cut-in hoppers<\/li><\/ul> ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1477","optionName":"Maximize production runs","description":"To reduce Equipment Cleaning Waste","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1478","optionName":"Designate equipment hard to clean formulations","description":"Designate equipment (possibly only mix tank or agitator) for hard to clean formulations","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1479","optionName":"Package products directly ","description":"Package products directly from formulation vessels <br> Use raw materials to package final products  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1480","optionName":"Return containers ","description":"Return containers to the supplier ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1481","optionName":"Reuse containers ","description":"Reuse as directed","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1482","optionName":"Strict quality control and automation","description":"Off-Specification Products<br> Strict quality control and automation<br> Reformulating off-spec batches ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1483","optionName":"Use low volume cleaning","description":"Use low volume, high efficiency cleaning","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1484","optionName":"Separate waste petroleum products ","description":"Do not mix waste petroleum products with other solvent waste  ","processId":"395","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1485","optionName":"Substitute a less toxic solvent ","description":"Substitute a less toxic solvent for mineral spirits 105\u00b0 flashpoint Use a 150\u00b0 flash solvent instead.  ","processId":"395","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1486","optionName":"Recycle fuel filters","description":"Recycle fuel filters To divert fuel filters from landfills and for energy recovery ","processId":"395","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1487","optionName":"Use a cyclonic parts washer","description":"This substitution will increase solvent life. ","processId":"395","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1488","optionName":"Replace aerosol brake cleaners ","description":"Replace aerosol brake cleaners with an aqueous solution brake cleaner in order to divert aerosol cans from landfills.  Aqueous solution brake cleaner can be treated through wastewater treatment.  ","processId":"395","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1489","optionName":"Standardize Material Types","description":"Utilize fewer types of plastics and parts to make sorting and subsequent recycling easier and cost effective (reduces manufacturing costs).","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1490","optionName":"Use Recycled Content Materials ","description":"Develop a way to integrate recycled content materials into products as opposed to relying on virgin materials or purchase recycled content materials from other vendors for use in products.","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1491","optionName":"Use refurbished\/reconditioned parts","description":"Implement a reuse system to accept used systems.  Some materials can be separated and reused.  Materials can be separated more easily if material types have been standardized.","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1492","optionName":"Remanufacture products ","description":"Disassemble and remanufacture products to reduce production costs and waste.  ","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1493","optionName":"Make sorting secondary materials easier","description":"Label materials (like plastic resins) with moldings to make sorting and reclaiming secondary materials easier at the time of disassembly.","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1494","optionName":"Drag-out Recovery","description":"There will still be drag-out loss from the process tank after minimizing drag-out to the extent possible. The next step is, therefore, to evaluate methods to recover the drag-out and reuse it. The most common methods include use of spray rinses above tanks, drainage boards, and drag-out tanks. Other methods that require treatment of rinse waters or spent baths are evaluated later in the assessment process as part of the recycling assessment step.","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1495","optionName":"Extending Bath Life","description":"The next waste minimization approach after minimizing and recovering drag-out is to extend the life of the process bath to reduce spent bath dumps. When spent baths are dumped, they are either taken off line and treated on-site or containerized for off-site disposal. Process bath maintenance is important for extending the life of a process bath and, therefore, reducing the frequency of spent bath dumps. Methods used to extend process bath life include bath filtration and replenishment, contaminant precipitation and electrolytic removal, and continual bath monitoring.","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1496","optionName":"Spent Bath Reuse","description":"The final waste minimization option available for the process bath wastes is reuse of the spent baths for other purposes. This practice is uncommon due to the variety of contaminants found in spent baths, but it is possible. The most common example is to use spent acid or alkaline cleaners for pH adjustment during industrial waste treatment. For example, alkaline cleaners can be used to adjust the pH in a precipitation tank. Acidic cleaners can be used for pH adjustment in chrome reduction treatment. However, caution must be given to assure the spent bath solutions do not negatively impact the treatment system and result in even more treatment steps to correct the problem. Also, the reuse of these chemical solutions for wastewater treatment may subject the facility to additional permitting requirements.","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1497","optionName":"Rinse Water Reduction","description":"The next series of assessment steps following completion of the process bath assessment is to optimize the rinse system associated with the production step. Most hazardous waste from a PCB manufacturing plant comes from the treatment of wastewater generated by the rinsing operations that follow cleaning, plating, and stripping processes. After reducing the drag-out loading on the accompanying rinse system through drag-out reduction and recovery, the rinse system should be operated to reduce water use and wastewater generation. Even if the total weight of process chemicals carried away in the wastewater effluent remains constant, reducing the volume of rinse water containing these chemicals will reduce the resultant sludge. In areas of elevated water hardness, precipitation of natural water contaminants, such as carbonates and phosphates, can produce sludge volumes in excess of the volumes associated with metals removal. Also, the use of most treatment chemicals depends on the volume of wastewater generated. These chemicals will usually end up in the sludge. Numerous rinse water reduction techniques are available including use of: <ol> <li>Spray rinses and rinse water agitation<\/li> <li>Increased contact time<\/li> <li>Multistage rinse systems<\/li> <li>Counter-current rinsing<\/li>  <li>Flow restrictors and electronic flow controls.<\/li><\/ol>","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1498","optionName":"Rinse Water Reuse","description":"The next step is to evaluate reuse options for rinse water effluent after water use and wastewater generation have been reduced to the extent feasible. Many reuse options overlap the drag-out recovery options that are assessed earlier in the process. For example, use of drag-out tanks to conduct initial rinsing and replenish process baths can be a drag-out recovery and rinse water reuse option. Other reuse options apply directly to rinse systems. For example, effluent from a rinse system following an acid cleaning bath can be reused as influent water to a rinse system following an alkaline cleaning bath. This acid cleaning rinse water effluent can also be used as rinse water for workpieces that have gone through a mild acid etching process. Reusing water in this way can also improve rinse efficiency due to the neutralization reaction that occurs at the surface film\/rinse water interface. In general, effluent from a critical or final rinse operation, which is usually less contaminated than other rinse waters, can be used as influent for rinse operations that do not require high rinse efficiencies. Another option along these lines is using the same rinse tank to rinse parts after both acidic and alkaline baths.","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1499","optionName":"Chemical and Rinse Water Recycling","description":"Chemical and rinse water recycling options should be considered after all feasible source reduction and materials reuse options associated with a production process bath and rinse system have been evaluated. Recycling options can significantly reduce the volume of waste ultimately requiring disposal. For example, treatment of rinse system effluent can produce water reusable for rinsing processes and also recover valuable chemicals. Technologies such as electrolysis, electrodialysis, and ion exchange can be used to recycle rinse water and recover metals or metal solutions. Techniques associated with recycling of spent baths are designed to recover valuable metals and typically include electrolytic recovery and evaporation technologies.","processId":"398","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1500","optionName":"Test lubricating oil to extend use","description":"<ul> <li>Test oil and extend its use based on wear versus accumulated operating hours [Note: Some oil suppliers offer free testing.]<\/li> <li>Recycle in-process whenever possible.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1501","optionName":"Incorporate good housekeeping ","description":"Incorporate good housekeeping to prevent spills. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1502","optionName":"Contain spilled fuel","description":"Contain spill as soon as possible. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1503","optionName":"Use specific drilling cuttings","description":"<ul> <li>Minimize drilling hole size when possible.<\/li>  <li>Design and monitor drilling mud activities to minimize caving.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1504","optionName":"Sustitute oil-based drill cuttings","description":"Substitute organic additives, polymers, or biodegradable additives for oil-based mud to reduce costs associated with cleanup of oil-based drill cuttings. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1505","optionName":"Use alternative mud and additives","description":"<ul> <li>Use a closed-loop mud system.  <\/li> <li>Use the reserve pit management system.  Optimize solids control.<\/li> <ul> <li>Use low solids, non-dispersed muds.<\/li> <li>Use unused additives at other sites.<\/li> <ul>      ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1506","optionName":"Manage mud and additives","description":"<ul><li> Control inventory (accurately estimate amounts required and purchase only as needed), and plan ahead to avoid unused materials.<\/li>  <li>Use unused additives at other sites.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1507","optionName":"Use wiping tool ","description":"Use and inside diameter wiping tool for drill pipe. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1508","optionName":"Use lead free pipe dope","description":"Choose biodegradable, lead free pipe dope. Purchase only what is needed.  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1509","optionName":"Use durable drill bits. ","description":"Purchase highly durable drill bits. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1510","optionName":"Manage surplus casing","description":"For surplus casing, purchase and use only what is needed. Use surplus at other sites.  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1511","optionName":"Manage cement\/grout","description":"Purchase and use only what is needed. Use any surplus cement for erosion prevention. Then return any unused dry cement to vendor.  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1512","optionName":"Minimize water production","description":"<ul> <li>Use a closed-loop drilling fluid system. <\/li>  <li>Drill horizontal wells to minimize water production.<\/li> <li>Optimize production rate to minimize the influx of water.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1513","optionName":"Use produced water to test equipment","description":"Hydro-test pipelines, equipment, and tanks with produced water. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1514","optionName":"Treat produce water with polymers","description":"Treat the producing formation with polymers that decrease the permeability of water, while maintaining the permeability of hydrocarbons. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1515","optionName":"Reuse drums and containers","description":"Reuse drums and containers, clean (triple rinse) first only if necessary.    ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1516","optionName":"Substitute solvents to clean equipment","description":"Substitute non-hazardous biodegradable surfactants (soap) for hazardous solvents (mineral spirits) to clean equipment. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1517","optionName":"Reuse collected cleaning solvent","description":"Use drip pans to collect solvent for reuse (use dirty solvent for initial cleaning and clean solvent for final cleaning, if necessary).","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1518","optionName":"Minimize cleaning rags","description":"<ul> <li>Maintain equipment and facilities so that cleanup with rags is minimized. <\/li> <li>Segregate from other waste, and wash for reuse.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1519","optionName":" Store and maintain chemicals properly ","description":"Store and maintain chemicals properly to prevent spills or leaks.","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1520","optionName":"Surplus chemicals management","description":"<ul><li>Control inventory by accurately estimating amounts required, or purchasing smaller quantities only as needed.<\/li> <li> Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal.<\/li> <li> Use non-hazardous products.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1521","optionName":"Reuse rigwash water","description":"Remove paint solids from water and reuse.  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1522","optionName":"Use high pressure hose nozzles for rigwash","description":"Use low-volume, high pressure hose nozzles with automatic cutoffs. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1523","optionName":"Manage paint purchases","description":"Purchase only the required amount and use it all before it becomes unusable. ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1524","optionName":"Paint only when and where necessary","description":"<ul> <li>Size the paint batch according to the specific job.<\/li>  <li>Purchase highly durable paints.<\/li>  <li>Control and reduce over-spray.<\/li><\/ul> ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1525","optionName":"Reduce sandblast media","description":"<ul> <li>Use paints that do not require sandblasting.<\/li> <li>Use as aggregate in road mix, if allowable.<\/li> <\/ul>  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1526","optionName":"Manage litter and debris","description":"Rent rollaway trash trailer at drill site. Dispose of trash as needed.  ","processId":"399","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1527","optionName":"Prevent paraffin formation ","description":"<ul><li>Install magnetic fluid conditioner to prevent paraffin formation <\/li> <li>Use paraffin inhibitor chemicals. <\/li> <li>Use hot-oil treatment to dissolve paraffin in well and flow lines.<\/li><\/ul>","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1528","optionName":"Reduce lubricating oil","description":"<ul><li>Test oil and extend its use based on wear versus accumulated operating hours. [Note: Many lubricating oil suppliers offer testing service at no charge.]<\/li> <li>Recycle in-process whenever possible. <\/li><\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1529","optionName":"Minimize Produced Water","description":"<ul> <li>Use a closed-loop drilling fluid system. <\/li> <li>Drill horizontal wells to minimize water production. <\/li> <li>Optimize production rate to minimize the influx of water. <\/li> <li>Treat the producing formation with polymers that decrease the permeability of water, while maintaining the permeability of hydrocarbons. <\/li> <li>Hydro-test pipelines, equipment, and tanks with produced water. <\/li> <\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1530","optionName":"Reduce treating chemicals","description":"<ul> <li>Control inventory by accurately estimating amounts required, or purchasing smaller quantities only as required. <\/li> <li>Offer to give to or exchange unused chemicals with other facilities in lieu of recycling, treatment, or disposal. <\/li> <li>Use non-hazardous products. <\/li> <li>Store and maintain chemicals properly to prevent spills or leaks. <\/li> <\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1531","optionName":"Minimize sand production","description":"<ul><li>Optimize production rate to minimize sand production. <\/li> <li>Use uncontaminated sand as fill material. <\/li> <\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1532","optionName":"Reduce and recycle slop oil","description":"<ul> <li>Recycle back into production stream. <\/li> <li>Replace impeller-type pumps used for fluid transfer service with canned submersible pumps to eliminate leaks from impeller pumps seals and gear boxes. <\/li> <li>Send slop oil that cannot be recycled into production to a state-permitted tank bottoms reclamation facility.<\/li> <\/ul>   ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1533","optionName":"Reduce scale","description":"<ul> <li>Use scale inhibitors. <\/li> <li>Avoid mixing incompatible produced waters, which results in scale formation. <\/li> <\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1534","optionName":"Manage lubricating oil filters","description":"<ul> <li>Change filters only when necessary. <\/li> <li>Use reusable filters. <\/li> <li>When handling filters, take precautions to prevent oil spillage. <\/li> <li>Isolate all drained fluids in re-sealable container for in-process recycling. <\/li> <\/ul>   ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1535","optionName":"Remove Pit Liner","description":"<ul> <li>Remove waste and liner for proper disposal.<\/li>  <li>Remove oil and salt-laden mud, fold in and close with liner in place. <\/li> <\/ul> ","processId":"400","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1536","optionName":"Minimize the generation of blowdown. ","description":"<ul><li>Recycle back into production stream. <\/li> <li>Operate cooling towers efficiently to minimize the generation of blowdown. <\/li> <li>Cascade water use. <\/li><\/ul> ","processId":"402","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1537","optionName":"Minimize sand and scale production","description":"<ul> <li>Optimize production rate to minimize sand production. <\/li> <li>Use uncontaminated sand as fill material. <\/li> <li>Use scale inhibitors. <\/li> <li>Avoid mixing incompatible produced waters, which results in scale. <\/li><\/ul> ","processId":"402","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1538","optionName":"Prevent soil contamination","description":"<ul> <li>Follow procedures, including maintenance, to prevent soil contamination. <\/li> <li>Use impervious primary and secondary containment.<\/li> <li>Use cathodic protection or coated pipe to reduce leaks due to corrosion. <\/li><\/ul> ","processId":"402","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1539","optionName":"Manage and reduce surplus chemicals","description":"<ul><li>Accurately estimate amounts required, or purchase smaller quantities only as required. <\/li> <li>Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal. <\/li> <li>Use non-hazardous chemicals. <\/li> <li>Store and maintain chemicals properly to prevent spills or leaks. <\/li><\/ul> ","processId":"402","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1540","optionName":"Manage Filters","description":"<ul><li>Change filters only when necessary. <\/li> <li>Use reusable filters.<\/li>  <li>Use differential pressure as an indicator of needed change.<\/li>  <li>When handling filters, take precautions to prevent oil spillage. <\/li> <li>Isolate all drained fluids in re-sealable container for in-process recycling. <\/li><\/ul> ","processId":"402","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1541","optionName":"Prevent paraffin formation ","description":"<ul><li>Install magnetic fluid conditioner to prevent paraffin formation <\/li> <li>Use paraffin inhibitor chemicals. <\/li> <li>Use hot-oil treatment to dissolve paraffin in well and flow lines.<\/li><\/ul>","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1542","optionName":"Minimize water production","description":"<ul><li>Use a closed-loop drilling fluid system. <\/li> <li>Drill horizontal wells to minimize water production. <\/li> <li>Optimize production rate to minimize the influx of water. <\/li> <li>Treat the producing formation with polymers that decrease the permeability of water, while maintaining the permeability of hydrocarbons. <\/li> <li>Hydro-test pipelines, equipment, and tanks with produced water.<\/li> <ul>  ","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1543","optionName":"Minimize sand production","description":"Optimize production rate to minimize sand production.","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1544","optionName":"Reduce scale formation","description":"<ul><li>Use scale inhibitors. <\/li> <li>Avoid mixing incompatible produced waters, which results in scale formation. <\/li> <li>May contain naturally occurring radioactive materials (NORM). <\/li><\/ul>","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1545","optionName":"Manage BS&W\/tank bottoms","description":"<ul><li>Identify and reduce the source of solids. <\/li> <li>Recycle back through treatment system. <\/li> <li>Use cone-bottomed stock tanks and frequently run bottoms through heater-treater. <\/li><\/ul> ","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1546","optionName":"Manage oil-contaminated soil","description":"<ul><li>Develop procedures to prevent contamination of soils; include preventative maintenance on flow lines and primary and secondary containment under tank battery load-line connections. <\/li> <li>Use summary or secondary containment under tanks. <\/li> <li>Contain crude-oil spill; pick up and store in labeled container or recycle (if free liquid). <\/li><\/ul> ","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1547","optionName":"Exchange unused chemicals ","description":"Offer to give to or exchange unused chemicals with other facilities in lieu of recycling, treatment, or disposal.","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1548","optionName":"Manage treating chemicals","description":"<ul> <li>Control inventory by accurately estimating amounts required, or purchasing smaller quantities only as required.<\/li> <li>Use non-hazardous products.<\/li><\/ul> ","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1549","optionName":"Use a vapor recovery system","description":"Install a vapor recovery system to control volatile air emissions. ","processId":"403","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1550","optionName":"Reduce waste from leaks","description":"<ul><li>Use leak detection technology (e.g. chemical sensing cables) <\/li> <li>Inspect for leaks in natural gas pipelines with surface sampling instruments by the flame-ionization principle. <\/li> <li>Inspect areas for pools of product or dead vegetation on the pipeline right of way (Leaks in liquid natural gas pipelines are not as easily detected, and the soil around the line must be tested for constituents like propane and butane.) <\/li> <li>Detect leaks through investigating loss of working line pressure. <\/li> <li>Train dispatchers and employees to recognize situation that are likely to result in leaks and to intervene appropriately. <\/li> <li>Inspect for worn gaskets and valve stem packings, fractures and corrosion in the pipeline and perform preventative maintenance. Inspection may be done manually or using smart pigs. <\/li><\/ul> ","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1551","optionName":"Prevent corrosion in pipelines ","description":"Prevent corrosion in pipelines that may cause leaks or structural problems by the following methods: <ul> <li> Coat pipe and joints to insulate metal from soil.<\/li>  <li>Construct anodes or ground beds at strategic points along the pipeline. These ground beds provide cathodic protection by inducing a very small electrical charge into the soil, impeding the flow of electrons to the pipe. <\/li> <li>Add corrosion protection to tank bottoms. <\/li> <li>Monitor groundwater. <\/li> <li>Inspect seals, valves, and pumps and perform preventative maintenance to avoid leaks. <\/li> <li>Ensure that liquids have impermeable primary and secondary containment. <\/li> <li>Aboveground tanks should have secondary containment underneath tank bases and piping (or move piping above ground for daily visual inspection) to capture any releases before soil or groundwater is contaminated. <\/li><\/ul> ","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1552","optionName":"Manage filters","description":" <ul><li> Replace filters only as needed.<\/li> <li>Change filters only when needed. Use differential pressure as an indicator of needed change.<\/li>  <li>Use stainless steel, reusable filters. <\/li> <li>Evaluate applicability of filterless centrifugal oil cleaning. (Use spinners to replace or lengthen oil filter life.) <\/li> <li>Install lubricating oil purification equipment to reduce frequency of conventional filter replacement. <\/li> <li>Before recycling spent filters, drain all free liquids from the cartridge or filter media into a container. Recycle free liquids back into production stream. <\/li><\/ul> ","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1553","optionName":"Reduce tank bottom sludges","description":"<ul><li>Keep turbulent flow in tank to prevent sedimentation.<\/li> <li>Add appropriate chemical agents to reduce tank bottom.<\/li><\/ul>  ","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1554","optionName":"Reduce pigging wastes","description":"Use appropriate chemicals to reduce accumulation of paraffin.","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1555","optionName":"Manage surplus chemicals","description":"<ul><li>Control inventory by accurately estimating amounts required or purchasing smaller quantities only as needed. <\/li> <li>Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal.<\/li>  <li>Use non-hazardous products. <\/li> <li>Store and maintain chemicals properly to prevent spills or leaks. Use impervious primary and secondary containment.<\/li><\/ul>    ","processId":"405","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1556","optionName":"Minimize generation of blowdown. ","description":"<ul><li>Substitute brand of scale inhibitor or more effective brand. <\/li> <li>Recycle back into production stream. <\/li> <li>Operate cooling towers efficiently to minimize generation of blowdown. <\/li> <li>Cascade water use <\/li><\/ul>  ","processId":"404","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1558","optionName":"Reduce glycol waste","description":"<ul><li>Test regularly to avoid potential problems (e.g., corrosion). <\/li> <li>Optimize flow rates in the dehydration system. <\/li> <li>Maintain proper temperatures to avoid hydrocarbon contamination.<\/li><\/ul>  ","processId":"406","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1559","optionName":"Manage filter use","description":"<ul><li>Use filterless centrifugal oil cleaning to replace or lengthen oil filter life. <\/li> <li>Change filters only when necessary. Use differential pressure as an indicator of needed change. <\/li> <li>Use reusable filters. <\/li> <li>When handling filters, take precautions to prevent oil spillage.<\/li>  <li>Isolate all drained fluids in a re-sealable container for in-process recycling. <\/li><\/ul> ","processId":"406","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1560","optionName":"Recycle activated charcoal","description":"Send activated charcoal to recycling facility.   ","processId":"406","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1561","optionName":"Spent molecular sieve","description":"<ul><li>Install activated carbon upstream of the unit to remove corrosion inhibitors, amines, absorber oils, glycol, and other contaminants to extend the life of the sieve. <\/li> <li>Regenerate for reuse. <\/li>   ","processId":"406","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1562","optionName":"Reduce Iron Sulfides","description":"<ul><li>Treat production streams with biocide or scale inhibitor to reduce iron sulfide formation. <\/li> <li>Consider alternative methods of removing hydrogen sulfide from gas stream. <\/li><\/ul> ","processId":"407","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1563","optionName":"Reuse amines","description":"Use an amine reclaimer in the system to allow reuse of amine and minimize the volume of waste generated. ","processId":"408","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1564","optionName":"Use amine filter","description":"Use an amine filter to extend life of solution and maintain efficiency. ","processId":"408","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1565","optionName":"Manage filters (amine and charcoal)","description":"<ul> <li>Change filters only when necessary. Use differential pressure as an indicator of needed change. <\/li> <li>Use reusable filters.<\/li>  <li>When handling filters, tank precautions to prevent oil spillage. <\/li> <li>Isolate all drained fluids in a reasonable container for in-process recycling. <\/li><\/ul>   ","processId":"408","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1566","optionName":"Iron sponge and iron sulfide scale","description":"<ul><li>Consider alternative methods of removing hydrogen sulfide from gas stream. <\/li> <li>Treat production streams with biocide or scale inhibitor to reduce iron sulfide formation. <\/li><\/ul> ","processId":"408","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1567","optionName":"Reduce air emissions (e.g., SO2)","description":"<ul>  <li>Operate equipment efficiently to minimize air emissions. <\/li> <li>Inspect, monitor, and maintain equipment regularly. <\/li> <li>Install and maintain catalytic converters. <\/li> <\/li>Reduce horsepower demands to reduce emissions.<\/li> <\/ul>  ","processId":"409","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1568","optionName":"Manage catalysts ","description":"<ul><li>Substitute a less hazardous catalyst. <\/li> <li>Use catalyst completely before removing from the system. <\/li> <li>Regenerate spent catalyst. <\/li><\/ul> ","processId":"409","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1569","optionName":"Minimize the generation of blowdown","description":"<ul> <li>Substitute brand of scale inhibitor for more effective brand. <\/li> <li>Recycle back into production stream. <\/li> <li>Operate cooling towers efficiently to minimize the generation of blowdown. <\/li> <li>Cascade water use. <\/li><\/ul> ","processId":"409","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1570","optionName":"Hydraulic fluids waste","description":"Introduce into production stream at facility where generated. ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1571","optionName":"Reduce spent solvents","description":"<ul> <li>Use biodegradable, water-based solvents or soap cleaners. <\/li> <li>Substitute non-hazardous surfactants (soap) for solvents (mineral spirits) for equipment cleaning. <\/li> <li>Use up all solvent in containers; ensure that no residues remain. <\/li> <li>Minimize amount of solvent being lost during cleaning or maintenance (e.g., use drip pans to collect solvent for reuse). <\/li> <li>Clean equipment with high-pressure water, steam, or nontoxic solvents. <\/li> <li>Keep solvent containers tightly covered to decrease loss due to vaporization. <\/li> <li>Use inventory control to minimize volume of unnecessary solvent stored. <\/li> <li>Use dirty solvent for initial cleaning and clean solvent for final cleaning. <\/li><\/ul> ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1572","optionName":"Reduce used oil","description":"<ul><li>Minimize the volume of lubricating oil by extending its use. <\/li> <li>Test oil and extend its use based on wear versus accumulated operating hours. [Note: Many lubricating oil suppliers offer testing service at no charge.) <\/li><\/ul> ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1573","optionName":"Use oil purification equipment ","description":"Install lubricating oil purification equipment on engines to eliminate the need for lubricating oil changes.  ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1574","optionName":"Efficient lighting use","description":"Upgrade facility via innstalation of motion sensors on outdoor lighting and little\/infrequent interior lighting areas such as restrooms and conference rooms.  Use natural light of windows, doors and skylights as much as possible.  ","processId":"411","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1575","optionName":"Reuse lubricating oil","description":"Contract with service company to purify and regenerate oil for reuse rather than replacing with new lubricating oil.","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1576","optionName":"Use oil additives ","description":"Use oil additives that improve engine and oil performance. ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1577","optionName":"Practice prentative maintenance ","description":"Practice preventative maintenance to reduce leaks and drips.  ","processId":"410","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1578","optionName":"Reduce drums and containers","description":"Switch to purchase of materials and chemicals in bulk containers, reducing the amount of drums requiring handling. Added benefit: less drum handling results in fewer spills and releases requiring cleanup (of contaminated soil).  ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1579","optionName":"Use recyclable drums and containers","description":"Purchase materials in returnable\/recyclable drums and containers.  ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1580","optionName":"Manage chemical inventory","description":"Control inventory by accurately estimating amounts required, or ordering small quantities only as needed.  ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1581","optionName":"Exchange unused chemicals","description":"Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal.  ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1582","optionName":"Explore less hazardous products","description":"Determine whether non-hazardous or less hazardous products are available by asking manufacturers\u0019 representatives and trade groups.    ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1583","optionName":"Reuse produced water","description":"Recycle water in hydrotesting of pipeline, equipment, and tanks. ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1584","optionName":"Manage fracturing fluids","description":"<ul> <li>Use mix-on-the-fly systems for fracturing fluids. <\/li> <li>Recycle unused fracturing oil back into production stream. <\/li> <li>Plan fracturing job carefully to avoid mixing unnecessary fluids. <\/li><\/ul>   ","processId":"412","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1585","optionName":"Manage unused or spent chemicals","description":"Control inventory by accurately estimating amounts required, or ordering smaller quantities only as needed.  ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1586","optionName":"Exchange unused chemicals ","description":"Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal. ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1587","optionName":"Explore less hazardous chemicals","description":"Determine whether non-hazardous or less hazardous products are available by asking manufacturers representatives and trade groups. ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1588","optionName":"Manage fuel oil filters","description":"<ul> <li>Change filters only when necessary. Use differential pressure as an indicator of needed change. <\/li> <li>Evaluate applicability of filterless centrifugal oil cleaning. Use spinners to replace or lengthen oil filter life. <\/li><\/ul> ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1589","optionName":"Use resusable fuel oil filters","description":"Use stainless steel, reusable filters.","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1590","optionName":"Install purification equipment ","description":"Install lubricating oil purification equipment to reduce frequency of conventional filter replacement.  ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1591","optionName":"Recycle spent filters and liquids","description":"Before recycling spent filters, drain all free liquids, from the cartridge or filter media into a container. Recycle free liquids back into production stream.  ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1592","optionName":"Place sump for spilled oil","description":"Sump placed at fill line (sump equipped with pump and level switch).  ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1593","optionName":"Manage chemical inventory","description":"Control inventory by accurately estimating amounts required, or ordering smaller quantities only as needed.  ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1594","optionName":"Exchange unused chemicals","description":"Offer (or exchange) unused chemicals to other facilities in lieu recycling, treatment, or disposal. ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1595","optionName":"Explore use of less hazardous chemicals","description":"Determine whether non-hazardous or less hazardous products are available by asking manufacturers representatives and trade groups.  ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1596","optionName":"Change filters when necessary","description":"Change filters only when necessary. Use differential pressure as an indicator of needed change.  ","processId":"413","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1597","optionName":"Use reusable filters","description":"Use stainless steel, reusable filters. ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1598","optionName":"Evaluate filterless centrifugal oil cleaning","description":"Evaluate applicability of filterless centrifugal oil cleaning. Use spinners to replace or lengthen oil filter life.  ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1599","optionName":"Install purification equipment ","description":"Install lubricating oil purification equipment to reduce frequency of conventional filter replacement.  ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1600","optionName":"Recycle spent filters and liquids","description":"Before recycling spent filters, drain all free liquids from the cartridge or filter media into a container. Recycle free liquids back into production stream.  ","processId":"414","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1601","optionName":"Manage chemical inventory","description":"<ul><li>Control inventory by accurately estimating amounts required, or ordering smaller quantities only as needed. <\/li> <li>Offer (or exchange) unused chemicals to other facilities in lieu of recycling, treatment, or disposal. <\/li><\/ul>","processId":"415","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1602","optionName":"Explore less hazardous chemicals","description":"Determine whether non-hazardous or less hazardous products are available by asking manufacturers representatives and trade groups.","processId":"415","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1603","optionName":"Manage spilled chemicals","description":"<ul><li>Store and maintain chemicals properly to prevent spills or leaks. <\/li> <li>Only retain the smallest possible quantities. <\/li><\/ul> ","processId":"415","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1604","optionName":"Recycle rinse water","description":"Recycle wash and rinse water within a closed loop system (e.g., rinse water from the last rinse can be recycled as wash water for the cleaning step.)","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1605","optionName":"Manage spilled chemicals","description":"<ul><li>Store and maintain chemicals properly to prevent spills or leaks.<\/li>  <li>Only retain the smallest possible quantities.<\/li><\/ul>  ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1606","optionName":"Recycle spent filters and liquids","description":"Before recycling spent filters, drain all free liquids from the cartridge or filter media into a container. Recycle free liquids, if possible.  ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1607","optionName":"Instrall purification equipment ","description":"Install lubricating oil purification equipment to reduce frequency of conventional filter replacement.  ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1608","optionName":"Explore filterless cleaning","description":"Evaluate applicability of filterless centrifugal oil cleaning. (Use spinners to replace or lengthen oil filter life.)  ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1609","optionName":"Use reusable filters","description":"Use stainless steel, reusable filters. ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1610","optionName":"Manage oil filters","description":"<ul><li>Keep good records of truck maintenance and replace filters as infrequently as possible to ensure maintenance. <\/li> <li>Change filters only when necessary. Use differential pressure as an indicator of needed change.<\/li><\/ul>  ","processId":"416","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1611","optionName":"Change Lighting ","description":"Upgrade facility via innstalation of motion sensors on outdoor lighting and little\/infrequent interior lighting areas such as restrooms and conference rooms. <br><br> Use natural light of windows, doors and skylights as much as possible.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1612","optionName":"Increase storage compatibility and organization","description":"All storage located in the same area, no random storage through out hangars.  Improve storage monitoring for potential leaks and leak sources.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1613","optionName":"Long Life Mineral Spirits","description":"Replace existing mineral spirits for a higher grade that has a higher recycling lifespan and at the same time reduce the amount of still bottoms and the amount of raw mineral spirits purchased.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1614","optionName":"Maintenance Scheduling","description":"Follow a strict maintenance schedule.  Maintenance is cheaper than repairs.","processId":"417","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1615","optionName":"Storage","description":"Keep storage areas clean and well organized. It will help you to spot leaks quickly, before they mix with other wastes.","processId":"417","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1616","optionName":"Lint screens","description":"Clean your lint screens regularly. You'll save on electric bills and repair costs.","processId":"417","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1617","optionName":"Reduce Surplus Inventory","description":"Buy only what you need. Surplus solvents and spotting compounds lead to high waste-disposal costs.","processId":"419","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1618","optionName":"Oragnize Inventory","description":"Organize your shelves so that old materials are used first. Unused materials become waste that can cost you money.","processId":"419","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1619","optionName":"Check Hoses","description":"Check hoses, couplings, pumps, valves and gaskets frequently in order to detect leaks. Make repairs promptly.","processId":"418","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1620","optionName":"Material Handling","description":"Take special care when handling your cleaning materials to prevent spills. You'll avoid costly clean up.","processId":"417","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1621","optionName":"Material Handling","description":"Take special care when handling your cleaning materials to prevent spills. You'll avoid costly clean up.","processId":"418","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1622","optionName":"Know your solvent needs","description":"Know how much solvent your machine normally uses. If solvent use suddenly increases, find out why. Not knowing the answer may be costly (machine repairs, hazardous waste clean up).","processId":"418","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1623","optionName":"Cover your containers","description":"Keep all containers covered to prevent evaporation and spillage.","processId":"418","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1624","optionName":"Secondary Containment","description":"Provide secondary containment in areas where solvents are stored. Small leaks will not become more costly spills.","processId":"418","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1625","optionName":"Watch for Damaged  containers","description":"Look for damaged containers and leaks when materials are delivered. You don't want to pay for someone else's carelessness.","processId":"419","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1626","optionName":"Size Garment Loads","description":"Size garment loads correctly. Your machine will operate at top efficiency with the correct size load. Too large a load reduces the effectiveness of solvent recovery equipment; too small a load is inefficient.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1627","optionName":"Transferring Wastes","description":"Use pumps and hoses when dispensing new materials and funnels when transferring wastes to storage containers. Use of these tools will reduce the possibility of spills.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1628","optionName":"Transferring Wastes","description":"Use pumps and hoses when dispensing new materials and funnels when transferring wastes to storage containers. Use of these tools will reduce the possibility of spills.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1629","optionName":"Recover solvent","description":"Consider installing additional carbon adsorption or refrigeration units to recover valuable solvent.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1630","optionName":"Extract solvent from filters","description":"Extract solvent from filters as thoroughly as possible. Gravity drainage and \"cooking\" are common techniques that can save you money.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1631","optionName":"Reusable items","description":"Replace disposable items with reusable ones. For example, environmentally conscious customers can buy reusable nylon bags to hold and transport their dirty clothes. After being cleaned, the clothes are hung on hangers and covered with the nylon bag (cleaned for free) rather than plastic.","processId":"420","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1632","optionName":"Buy recycled","description":"Buy materials from vendors that recycle or reuse containers.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1633","optionName":"Separate containers","description":"Keep each waste in a separate container for recycling.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1634","optionName":"Segregate hazardous waste","description":"Do not allow nonhazardous waste to become contaminated with hazardous waste. If it does, the nonhazardous waste must be disposed of as hazardous waste, which is very costly.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1635","optionName":"Solvent recovery","description":"Use on-site recovery techniques like closed loop evaporation and distillation units to make solvents reusable.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1636","optionName":"Solvent recycling","description":"If the solvents cannot be made reusable, try to find a way to recycle them. Or, purchase solvents from a company that will pick up and recycle the spent solvent. ","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1637","optionName":"Water reuse","description":"Use water from the seperator or condensing unit as spotting solution.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1638","optionName":"Hanger reuse","description":"Encourage customers to bring back hangers that they don't need.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1639","optionName":"Plastic bag reuse","description":"Do not staple receipts to plastic bags. It makes them harder to recycle. Instead, attach the receipt to the hanger.","processId":"421","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1640","optionName":"Proper disposal of fixer","description":"Keep used fixer out of drains. Do not discharge untreated fixer to storm or sanitary sewers.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1641","optionName":"Collect used fixer","description":"Collect used fixer in an appropriately marked container. Recycling services will pick up used fixer and recover and sell the silver.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1642","optionName":"Sell recovered silver","description":"Install a silver recovery unit designed for small quantities of waste material. Capture recovered silver and sell it to a metal reclaimer.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1643","optionName":"Recycle used fixer, x-ray film, lead foils","description":"Recycle used fixer, x-ray film and lead foils through companies that accept them. Silver and lead should be kept out the wastebaskets and garbage cans.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1644","optionName":"Capture and recycle amalgam","description":"Amalgam particles end up in the sewer ad wastewater. Use screens or traps to capture amalgam particles and recycle them.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1645","optionName":"Use non-hazardous cleaners","description":"Use cleaners for developer systems that don't contain chromium. Check the MSDS sheet for any cleaner before purchasing it. Cleaners containing chromium must be disposed of as hazardous waste.","processId":"423","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1646","optionName":"Recycle spent grains","description":"Send spent grains to farmers for use as animal feed.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1647","optionName":"Send trub to farmers","description":"Send trub from the brew kettle, which is high in protein but extraordinarily bitter, to farmers for land application as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1648","optionName":"Use a heat exchanger to save energy","description":"Recover the heat from the hot water using the heat exchanger. Incoming, cold, city water is run through the heat exchanger to gain heat from, and so cool, the hot wort. Rather than waste this heat energy, the hot city water can be reused to save energy used to heat the hot water. This hot water is often discharged into microbreweries, but it should be sent to the hot liquor tank for use in brewing the next batch.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1649","optionName":"Use dead yeast cells for grain or trub to be recyc","description":"Add dead yeast cells from the Fermentation Tank to the grain going out as animal feed or the trub going out to be used as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1650","optionName":"Recover reusable yeast","description":"Recover reusable yeast from the Fermentation Tank and use for fermentation in the next batch.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1651","optionName":"Sterilize beer\/yeast mixture for recycling ","description":"Sterilize beer\/yeast mixture from the Fermentation Tank (heating it to 140 degrees F for 15 minutes) and then mix it with the grain going out as animal feed or the trub going out to be used as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1652","optionName":"Mix yeast and solids from the Filtration system ","description":"Mix yeast and solids from the Filtration system should be mixed with the grain going out as animal feed or the trub going out to be used as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1653","optionName":"Use spilled beer for fertilizer","description":"Recover spilled beer from the brewpub to be used as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1654","optionName":"Use spilled beer from kegging line","description":"Collect spilled beer from the kegging line and mix with grain going out as animal feed or the trub going out to be used as fertilizer.","processId":"424","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1655","optionName":"Fully insulate to prevent heat loss","description":"Prevent heat loss from the water heater or hot liquor tank by fully insulating the water heater. Hot liquor tanks are normally very well insulated.","processId":"425","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1656","optionName":"Use collected beer for recycling","description":"Beer left inside kegs which are returned to the microbrewery in kegs should be collected and mixed with the grain going out as animal feed or the trub going out to be used as fertilizer.","processId":"426","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1657","optionName":"Treat wash water prior to discharge","description":"Wash water from cleaning of kegs must be treated prior to discharge but can be minimized to a significant extent by implementing a well designed keg cleaning station.","processId":"426","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1658","optionName":"Use continuous brewing","description":"Use continuous brewing to reduce the need for cleaning process vessels","processId":"427","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1659","optionName":"Use 'clean-in-place' systems to reduce water use","description":"Use \"clean-in-place\" systems to conserve water during the cleaning process. These systems are expensive for very small brewers but will substantially reduce water used for cleaning.","processId":"427","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1660","optionName":"Install small water meters","description":"Put small water meters (under $10.00 each) on hoses so that employees can see how much water they use to clean. This also provides a baseline from which to measure improvements.","processId":"427","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1661","optionName":"Develop a cleaning standard","description":"Consider developing a cleaning standard. A cleaning standard is any method that can be used to define how clean a surface needs to be. It helps determine when cleaning is needed. Further, it helps eliminate excessive cleaning by defining when a surface is clean enough and washing can stop.","processId":"427","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1662","optionName":"Explore other operations that batch products","description":"Encourage the microbrewery to visit the process vessel operations at other companies that make products in batches. Paint manufacturing is also a useful visit.","processId":"427","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1663","optionName":"Develop a protocol for necessary cleaning","description":"Develop a basis for determining when cleaning of floors and equipment is necessary.","processId":"428","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1664","optionName":"Install water meters for feedback on use","description":"Put small water meters (under $10.00 each) on hoses so that employees can see how much water they use to clean. This also provides a baseline from which to measure improvements.","processId":"428","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1665","optionName":"Visit other food operations for cleaning plans","description":"Encourage the microbrewery to visit other food processing operations to see how they clean floors.","processId":"428","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1666","optionName":"Know where your wastewater goes ","description":"Know where your wastewater goes - does the drain lead to a sanitary sewer and a treatment facility, or does the water flow directly to a nearby creek or river? In either case, you want to reduce pollutants, but if you are sending wastewater directly to a river, stream, or lake, you will want to take extra precautions. Direct discharge of wastewater without a permit may be illegal.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1667","optionName":"Keep hazardous waste from sewer ","description":"Keep vehicle fluids and other hazardous wastes out of the sewer system. Store them in well-marked containers for recycling or for disposal at an appropriate facility. Be sure not to include them with your garbage unless your hauler recycles them.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1668","optionName":"Prevent spills, leaks, and drips","description":"Prevent spills, leaks, and drips. Keep oil, grease, solvents and other chemicals out of storm and sanitary drains. <ul>  <li>Use solvents only over self-contained sinks or tanks. Don't allow solvents to drip onto the floor. <\/li> <li>Prevent leaks in solvent tanks; inspect tanks for leaks and repair any immediately. <\/li> <li> Keep tanks covered when not in use. <\/li> <li> Allow cleaned engines and parts to dry over the hot tank. <\/li>  <li>Catch fluid from leaking vehicles in a drip pan, and use drip pans whenever you are changing fluids in a car. <\/li><\/ul> ","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1669","optionName":"Recycle wash water ","description":"Recycle wash water from engine and parts cleaning or exterior washing as much as possible.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1670","optionName":"Pretreat steam-cleaning wastewater","description":"Do not allow wastewater from steam-cleaning to flow into storm drains. It must be diverted to the sanitary sewer system with proper pretreatment.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1671","optionName":"Consider plugging shop floor drains","description":"Do you need floor drains? If you are not washing parts or vehicles, or have other uses for the drain, consider plugging the shop floor sewer drains, thereby preventing discharges to sewers.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1672","optionName":"Properly dispose hazardous waste","description":"Recycle motor oil, batteries, solvents, paints, oil filters, antifreeze, and lubricants. Be aware of any materials you use that are considered hazardous substances, and follow all regulations related to their storage, use or disposal.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1673","optionName":"Keep dust and Bondo from sewers","description":"Keep dust from sanding and Bondo out of the sewers by: <ul><li>Sweeping up, not hosing down, dust<\/li>  <li> Allowing debris from wet sanding to dry out overnight before sweeping it up<\/li>  <li>Purchasing sanders with an attached vacuum to reduce clean-up time <\/li>  <li>Disposing non-hazardous dust in the garbage<\/li><\/ul> ","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1674","optionName":"Manage amount of paint used","description":"Use only as much paint and thinner as necessary. Calculate the amount of paint necessary to cover a surface and use the best sized spray cup for the job. ","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1675","optionName":"Use an enclosed paint gun washer","description":"When you clean the paint spray gun, don't release the wastewater to either the sanitary or storm sewer systems. Use an enclosed \"gun washer.\"","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1676","optionName":"Keep batteries off the ground ","description":"Keep batteries and chemical containers dry and off the ground to prevent leaks into storm water.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1677","optionName":"Drain fluids from stored vehicles ","description":"Drain and collect fluids from stored vehicles that are being dismantled. Reuse or recycle collected fluids.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1678","optionName":"Maintain pretreatment equipment ","description":"Inspect, maintain, and clean all pretreatment equipment regularly. Separators and grease traps should be cleaned at least every three months.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1679","optionName":"Dry sweep around fuel-diespensers","description":"Dry sweep areas around fuel-dispensing islands.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1680","optionName":"Use a wastewater recycling system","description":"After pollution prevention techniques, the best way to assure that pollutants stay out of the sewer system is to invest in a self-contained wastewater recycling system. Ultimately, this cuts down water and sewer bills and guarantees that businesses are not contributing water quality problems.","processId":"429","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1681","optionName":"Recycling of acidic waste","description":"Sell the acidic waste to a company that can utilize it for Ph normalization.","processId":"430","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1682","optionName":"Use Acid Pickle Plater","description":"The acid pickle can be reclaimed using the pickle plater. The plater is used to remove the metals from the acidic solution. Once the copper is plated out from the waste acid pickle the acid pickle can be reused again. The copper may be resold.","processId":"431","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1683","optionName":"Use Evaporation for Acid Pickle ","description":"This is an option for small businesses. Acid pickle is evaporated. The dried sludge must be tested using the TCLP method. If testing determines that it is not hazardous, it may be landfilled. If the testing determines that the waste is hazardous, it must be disposed of as hazardous waste.","processId":"431","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1684","optionName":"Continually replenish Acid Pickle","description":"As the acid pickle evaporates, more solution is added to the heated pot and it is used continually. This may reduce the effectiveness of the pickle solution over time.","processId":"431","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1685","optionName":"Use alternatives to solvents","description":"Use material that does not contain solvents to eliminate all environmental problems.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1686","optionName":"Provide spray gun training","description":"Train people to use the spray gun equipment better.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1687","optionName":"Use rags or brushes for pre-finish","description":"Pre-finish furniture parts with rags or brushes.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1688","optionName":"Provide training to prevent spills","description":"Start a clean shop program to train employees to keep work areas clean to prevent spills and waste.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1689","optionName":"Reuse old solvent","description":"Use old solvent to pre-soak spray gun parts.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1690","optionName":"Start an employee incentive program","description":"Begin an employee incentive program to reward best operating practices for operating a clean work area.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1691","optionName":"Replace sprayer","description":"Replace existing sprayer with new equipment that uses high-volume\/low pressure.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1692","optionName":"Offer small employee bonuses","description":"Pay employees small bonus for keeping good environmental records including hazardous waste and air quality records.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1693","optionName":"Start employee problem-solving team","description":"Create an employee problem-solving team to deal with waste of all kinds on a regular basis.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1694","optionName":"Use natural finishes","description":"Convert to natural finishes.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1695","optionName":"Train workers on pollution prevention","description":"Train workers on pollution prevention and ways to reduce and reclaim spills.","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1696","optionName":"Use better equipment","description":"Invest in better equipment","processId":"432","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1697","optionName":"Consider reusable investment","description":"Look for reusable investment to eliminate all environmental problems.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1698","optionName":"Find a market for waste","description":"Find a market for waste investment.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1699","optionName":"Reduce carrying distances","description":"Set up work area more efficiently to reduce carry distances for flasks to save time and prevent dropping, etc.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1700","optionName":"Use alternative flask design","description":"Develop alternative flask design that uses less investment.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1701","optionName":"Train workers to prevent spills","description":"Start a clean shop program to train employees to keep work areas clean to prevent spills and waste.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1702","optionName":"Start worker incentive program","description":"Begin an employee incentive program to reward development of best operating practices that reduce loss from rejects and excessive investment use.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1703","optionName":"Use flasks more effectively","description":"Utilize flasks more effectively to get as much jewelry as possible per flask.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1704","optionName":"Create standards for mixing","description":"Develop Standard Operating Practices for mixing investment to prevent rejects and failure.","processId":"433","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1705","optionName":"Reduce chemicals","description":"Scale down the amount of chemical used in experiments. ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1706","optionName":"Replace wet tests","description":"Replace wet tests with analytical instrumentation.  ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1707","optionName":"Incorporate product samples","description":"Return unused samples to the process unit for product incorporation.  ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1708","optionName":"Install distillation units","description":"Install distillation units to recycle chemicals, for example, alcohol, xylene, formaldehyde, and so forth.  ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1709","optionName":"Acid\/Base Experiments","description":"Use vinegar\/ammonia instead of Hazardous Acids\/Bases","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1710","optionName":"Replace Mercury Thermometers","description":"Use Digital Thermistor\/Thermocouple instead for High temperature measurements (for lower temperatures a less expensive alcohol thermometer will suffice)","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1711","optionName":"Glassware cleaning","description":"Use Potassium Hydroxide Sonic Baths Specialty Solvents   instead of Chromic Sulfuric Acid solutions or Alcoholic Potassium Hydroxide  ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1712","optionName":"Phase Change\/Freezing Point Depression","description":"For these experiments use Acetamide instead of Stearic Acid.","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1713","optionName":"Quantitative Test for Halide Ions","description":"For these experiments use Cyclohexane instead of Carbon Tetrachloride.","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1714","optionName":"Buy smaller amounts of chemicals","description":"Purchase smaller amounts of the chemical. Purchasing smaller quantities may cost more in the short run, but disposal costs for unused chemicals more than offsets these costs.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1715","optionName":"Centralize purchasing. ","description":null,"processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1716","optionName":"Install bar-coding system","description":"Install an electronic bar-coding system to track the type and quantity of chemicals coming into and going out of the laboratory.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1717","optionName":"Track chemical purchases","description":"Track chemical purchases using the computer. Many popular database programs can be used to effectively track the location and age of chemicals. Set up a system for identifying when a chemical is about to expire, and where it is located.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1718","optionName":"Date chemical purchases","description":"Date chemical purchases and use a rotating system. First In --> First Out.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1719","optionName":"Manage deliveries with supplier","description":"Work with the supplier to have them deliver small amounts of chemicals on short notice and arrange for them to take back unopened containers.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1720","optionName":"Transfer unused chemicals","description":"Transfer unused chemicals between laboratories. If one lab has an excess supply of a solvent, see if another lab can use it.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1721","optionName":"Sell low purity chemicals","description":"Sell low purity chemicals or find another lab that will pick them up for free.  ","processId":"434","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1722","optionName":"Use low-leakage equipment","description":"Reduce waste gases by using low-leakage anesthetic equipment and performing daily leak testing.  ","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1723","optionName":"Reuse formaldehyde ","description":"Investigate reuse of waste formaldehyde in pathology and autopsy laboratories.  ","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1724","optionName":"Segregate chemotherapy waste","description":"Segregate chemotherapy (antineoplastic) wastes from other wastes.  ","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1725","optionName":"Buy in bulk","description":"Buy bulk food and condiments to use in refillable dispensers instead of single serving packages.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1726","optionName":"Manage shipping containers","description":"Recycle cardboard boxes from shipments, or arrange for your supplier to reuse them.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1727","optionName":"Donate leftover food","description":"Donate leftover food to area food banks or shelters.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1728","optionName":"Reuse plastic containers","description":"Reuse plastic kitchen containers.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1729","optionName":"Buy reusable coffee filters","description":"Buy reusable mesh coffee filters.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1730","optionName":"Donate coffee grounds","description":"Donate coffee grounds for use as fertilizer. ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1731","optionName":"Feature beer on draft ","description":"Feature beer on draft to cut waste and storage space requirements.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1732","optionName":"Recycle stained linen","description":"Make cleaning rags or chef's aprons from torn or stained linen.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1733","optionName":"Use reusable cleaning rags","description":"Use cloth napkins or rags instead of one-time use materials to wipe up spills.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1734","optionName":"Recycle material used in food preparation","description":"Recycle glass, aluminum, cardboard and fryer oil (if possible) that is used in food preparation. If your volume isn't large enough for the recycler, recruit neighboring restaurants to participate so the quantity is enough for the program.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1735","optionName":"Use refillable dispensers","description":"Buy cleansers and mixes in concrete form, and use refillable dispensers.  ","processId":"435","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1736","optionName":"Use reusable tableware","description":"Use durable, permanent tableware instead of disposables.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1737","optionName":"Reduce straw use","description":"Minimize the use of straws. ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1738","optionName":"Use non-disposable glasses","description":"Offer foundation beverages in glasses, not disposable cups.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1773","optionName":"Protect process baths ","description":"Protect process baths that spoil easily by keeping them containerized. Small scale photo developers can containerize process baths and use glass marbles to bring the liquid level to the brim each time the liquid is used.","processId":"440","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1774","optionName":"Replace metal etching processes ","description":"Replace metal etching processes with a process that generates less waste whenever possible.","processId":"441","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1775","optionName":"Recover ink","description":"Recover as much ink as possible. Preclean ink trays with rags before rinsing with water.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1776","optionName":"Fill ink fountains appropriately","description":"Fill ink fountains only enough for a particular run or shift. Return all unemulsified inks into their covered containers.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1777","optionName":"Manage ink fountains cleaning ","description":"To minimize waste ink generation, clean ink fountains only when changing colors or when the ink might dry out between runs.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1778","optionName":"Install automatic ink levelers ","description":"Install automatic ink levelers to keep ink fountains at their optimal level for good print quality in large web presses.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1779","optionName":"Run similar jobs at same time","description":"Run similar jobs simultaneously to minimize waste generation between cleanup and start of the next run.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1780","optionName":"Use special nondrying materials","description":"Ink fountains can be left overnight if sprayed with special nondrying aerosol materials.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1781","optionName":"Dedicate one press for hazardous material","description":"Dedicate one press for inks with higher hazardous pigments or solvents.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1782","optionName":"Reuse old inks","description":"Save old inks and market as \"house colors.\"","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1783","optionName":"Donate unemulsified inks ","description":"Donate unemulsified inks to trade schools, colleges, etc.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1784","optionName":"Berm working areas with curbing","description":"Berm working areas with curbing, similar to a concrete dike, so that spills can be easily contained for cleanup.","processId":"443","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1785","optionName":"Manage placement of containers","description":"Place storage containers in a convenient and safe place. Try to avoid moving waste long distances.","processId":"443","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1786","optionName":"Properly contain and cover wastes","description":"Properly contain and cover all solid and liquid wastes - especially during transfer.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1787","optionName":"Use shop rags ","description":"Use shop rags for small spills and absorbent for larger spills. Absorbents should be easily accessible anywhere in the shop and may require disposal as hazardous waste, if saturated.","processId":"443","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1788","optionName":"Use drain mats or plugs ","description":"Use drain mats or plugs to prevent spilled fluids from entering sanitary or storm drains, plus to help contain spilled fluids for cleanup. If possible, seal or remove unused floor drains to prevent accidental discharge to the sewer system.","processId":"443","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1789","optionName":"Use drip pans ","description":"Place drip pans or absorbent mats under leaking equipment or where spills are likely to occur.","processId":"443","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1790","optionName":"Pretreated wash cloths","description":"Use non-VOC, pretreated, roller blanket wash cloths instead of using liquid, VOC-containing spray application and subsequent wiping with with lint-free cloths.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1791","optionName":"Reduce the use of this printing techniques","description":"Use lithigraphic techniques for generating customer printing jobs in lieu of using film processing techniques whenever possible.","processId":"444","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1792","optionName":"Use non-zinc containing Coating Resins","description":"Switch to a type of syrenic, acrylic coating resin that does not contain any residual zinc in the formulation.","processId":"442","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1793","optionName":"Recycle, shred or reduce paper waste","description":"Establish program to shred and recycle all paper and paper products. To collect and recycle pallets as well.","processId":"445","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1794","optionName":"Oil\/waster separator","description":"collect condenser condensate in oil\/water separator. Recycle oily waste.","processId":"446","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1795","optionName":"Drip Pan","description":"Install drip pans under all compressors to collect condensate. This will reduce potential for condensate to end up in stormwater runoff or sanitary sewer system.","processId":"446","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1796","optionName":"Accurate SOP execution\/Maintain PM Schedules","description":"Follow written instructions to make the chemical blend to stated specifications consistently. Maintain preventive maintenance program for the solvent adhesive equipment to function properly.","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1797","optionName":"chemical concentration check","description":"Ensure that make up of chemical mixture is not overconcentrated","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1798","optionName":"Distalling to retrieve excess NMP","description":"Diverting NMP bottoms for distallation to minimize the impurities and waste.","processId":"447","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1799","optionName":"Closed-loop recycling of IPA.","description":"Modifying process piping to a closed-loop operation for recycling IPA. ","processId":"448","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1800","optionName":"Customer approved giveaways","description":"Product giveaway program, designed to make use of excess product by giving to charitable organizations, non - profit organizations etc...","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1801","optionName":"Sand Cores\/Molds","description":"Reclaim and re-use sand from the sand cores and molds with a sand re-claimation system. ","processId":"249","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1802","optionName":"No More Sand Absorbent","description":"We replaced the sand absorbent that we used to pick up oil and brass grindings from the floor with absorbent socks. The process enable us to separate the oil from the brass grindings. The absorbent socks absorbed the oil and left behind the brass grindings. The brassgrinding were later pick up by wet mops where water and brass grinding were seperated by a chip removal system. The sock on the other hand is introduced to a compactor where oil is squeezed out for recycle and the socks are used again. The brass seperated from the mop water is also recycled as brass.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1803","optionName":"Reduce outage gauge emissions","description":"Verify the proper operation of overfill prevention devices (OPDs) using the Maximus\" Overfill Diagnostic Instrument (ODI) to minimize LP Gas emissions through outage gauges during refueling.","processId":"449","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1804","optionName":"Draining of Raw Material Drums","description":"Blending technicians are trained to thoroughly drain raw material drums.","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1805","optionName":"Raw material substitution","description":"Substitution of non-TRI chemicals","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1806","optionName":"Change the casting design.","description":"Cast the part to near net shape to reduce the amount of material to be removed.","processId":"450","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1807","optionName":"Firing Range","description":"Small arms shot deposited in earthen or other berm or backstop as part of regular fire arms training.","processId":"451","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1808","optionName":"Recycling","description":"Chrome-containing rinse waters, spent chrome baths and spent acids may be candidates for recycling.","processId":"452","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1809","optionName":"Energy Reduction Projects","description":"Implement projects that reduce the amount of electricity and natural gas used at the facility.","processId":"285","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1810","optionName":"Maximum Utilization","description":"Ensure that all filters are utilized to their maximum potential prior to disposal.  This policy will decrease the amount of filters used, thus decreasing the amount of waste.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1811","optionName":"Paint Booth Filter Change Outs ","description":"Utilize a manometer daily to indicate when you should actually change out the filters instead of relying on a visual inspection.   ","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1812","optionName":"BMPs","description":"Implement Best Management Practices for improved utilization of material reducing scrap metal. ","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1813","optionName":"Recycling\/Resuse Program","description":"Upon receipt of pallets from material delivery, the pallets are inspected and stored for use in the recycling\/reuse program.  All the pallets are customized into specific sizes and dimensions to create shipping crates\/pallets for finished products.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1814","optionName":"PSM Isolated Ammonia Refrigeration Upgrades ","description":"An active Process Safety Management Program will serve to identify losses of ammonia to the atmosphere from the refrigeration systems.","processId":"194","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1815","optionName":"Control Fugitive Emissions","description":"Minimize occurrence of open containers containing raw material (solvents) or finished product.  ","processId":"252","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1816","optionName":"Eliminate Spills","description":"Eliminate occurrence of spills and minimize clean-up time of spilled materials.","processId":"252","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1817","optionName":"Improve Employee Work Practices","description":"Implement QC procedures to ensure SOPs are being followed or create SOPs to minimize waste.","processId":"252","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1818","optionName":"none","description":"none","processId":"453","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1819","optionName":"Cutting Equipment Replacement","description":"Replace outdated cutting equipment with more efficient laser and waterject cutters.  Newer equipment will increase the yield of parts from sheet metal.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1820","optionName":"Purchase Nesting Software","description":"Implementing nesting software will increase efficiency by placing and cutting more parts on a sheet.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1821","optionName":"BMP-Checking Procedures","description":"Implement an employee procedure in which employees are checking drawings to ensure that they are achieving the maximum amount cut per sheet, even combining multiple jobs to accomplish goal.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1822","optionName":"New Graco paint system","description":"A computerized system that greatly reduces our paint usage.","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1823","optionName":"Product Formulation","description":"Worked with resin manufacturer to obtain a resin formula that conforms as required.","processId":"453","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1824","optionName":"Product Formulation","description":"Worked with resin manufacturer to obtain a resin formula that performs as needed while containing the lowest possible styrene content.","processId":"453","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1825","optionName":"Seek safer less volatile mold release chemicals","description":"Work with vendors to reformulate mold release agents with a water base that contain fewer VOCs and are less flammable.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1826","optionName":"Create and implement a lead free process","description":"currnt soldering process utilizes a tin\/lead solder and this option would eliminate the lead mixture in the solder","processId":"396","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1827","optionName":"Convert to a lead free process","description":"Current process utilizes a tin\/lead solder for manufacturing, option is intended to remove all lead from the manufacturing process by using a lead free solder mixture","processId":"454","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1828","optionName":"Re-cycling dirty coolant","description":"Remove tramp oil from dirty coolant, then filter and add virgin make-up of 50%","processId":"455","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1829","optionName":"Controlled spray","description":"Install dams along the outer edges of part molds or work tables to capture overspray.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1830","optionName":"Controlled spray","description":"Install dams along the outer edges of part molds or work tables to capture overspray.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1831","optionName":"Controlled spray.","description":"Install dams along the outer edges of part molds or work tables to capture overspray.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1832","optionName":"Reuse\/reclaim waste water","description":"Conduct a study to see if reusing or reclaiming process waste water to wash rail cars instead of using fresh process water is feasible.","processId":"456","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1833","optionName":"Catalyst Mud Waste re-use \/ reclaim","description":"Find a vendor on TCEQ Renewtx.org website and similar avenues to take our waste catalyst mud for reuse or reclamation","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1834","optionName":"Miscellaneous Recycling Initiatives","description":"Begin an aluminum can recycling program and a paper\/cardboard recycling program.  --  Look into recycling Super Sacks, broken wooden pallets and fiber\/plastic containers","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1835","optionName":"Paint waste re-use \/ reclamation","description":"Use the TCEQ Renewtx.org website and other similar avenues to find a vendor to reuse or reclaim our paint waste from equipment and pipe painting activities","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1836","optionName":"Process offgas recovery","description":"Recover process offgas to an offsite vendor for feedstock use versus venting to flare.","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1837","optionName":"To install energy efficient lighting retrofits","description":"To install energy efficient lighting retrofits, new energy efficient lighting fixtures, sockets, electronic ballasts, specular reflectors and sensors. This project is the result of a corporate initiative for cost savings.  A site survey has been conducted at the plant.  With a renegotiated electrical contract, which will reduce our energy consumption by 25% in 2008, this project will add an additional $24M annually in energy savings.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1838","optionName":"High pressure low volume nozzle heads","description":"Evaluate installing high pressure low volume nozzle heads on our steam cleaning areas.","processId":"233","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1839","optionName":"High pressure low volume nozzle heads","description":"Evaluate installing high pressure low volume nozzle heads on our equipment washing areas.","processId":"233","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1840","optionName":"Water Balance","description":"Identify areas of plants that consume inlet water, volumes, discharge volumes, and evaporation rates.","processId":"457","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1841","optionName":"Reuse of cooling tower blowdown","description":"Evaluate reuse of wastewater from cooling tower in equipment wash area.","processId":"458","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1842","optionName":"Process Mineral Oil Reuse","description":"Evaluate this material for use in a fuels blending program.","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1843","optionName":"Convert a lead free process","description":"Current process utillizes a tin\/lead solder for manufacturing, option is intended to remove all lead from the manufacturing process by using a lead free solder mixture","processId":"184","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1844","optionName":"To install energy efficient lighting retrofits","description":"To install energy efficient lighting retrofits, new energy efficient lighting fixtures, sockets, electronic ballasts, specular reflectors and sensors. This project is the result of a corporate initiative for cost savings.  A site survey has been conducted at the plant.  With a renegotiated electrical contract, which will reduce our energy consumption by 25% in 2008, this project will add an additional $24M annually in energy savings.","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1845","optionName":"To install energy efficient lighting retrofits","description":"To install energy efficient lighting retrofits, new energy efficient lighting fixtures, sockets, electronic ballasts, specular reflectors and sensors. This project is the result of a corporate initiative for cost savings. A site survey has been conducted at the plant. With a renegotiated electrical contract, which will reduce our energy consumption by 25% in 2008, this project will add an additional $24M annually in energy savings. ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1846","optionName":"Oxygen Fired burners on furnace ","description":"inject oxygen into furnace to allow fuel to burn more efficiently.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1847","optionName":"Chemical Replacement ","description":"Develop or pruchase solvent free sizing chemistries.","processId":"459","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1848","optionName":"Recycling and refurbishing pallets ","description":"Onsite refurbishing of damaged pallets and reusing repaired pallets  ","processId":"460","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1849","optionName":"MINIMIZE THE PAINT BEING USED AND STORE","description":"MINIMIZE THE PAINT BEING USED TO WHAT IS NEDED ONLY","processId":"461","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1850","optionName":"Reformulated Coatings","description":"Work with Coating Vendors to make formulation changes that eliminate\/reduce xylene\/solvent content emissions.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1851","optionName":"Flare Minimization","description":"\"Tail Chase\" process which would minimize flaring during plant shut down and startup","processId":"290","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1852","optionName":"Energy Savings Projects","description":"Various projects designed to reduce energy consumption associated with plant process.","processId":"290","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1853","optionName":"Flare Minimization during Startup or Shutdown","description":"Utilizing the \"Tail Chase\" process to minimize flaring during plant shutdowns, maintenance, and startup events.","processId":"462","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1854","optionName":"Energy Savings Projects","description":"Various projects designed to reduce energy consumption associated with plant process.","processId":"463","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1855","optionName":"Fugitive Emissions Leak Rate Reduction","description":"The leak rate for valves and pumps was lowered from 10,000 ppm to 500 ppm, resulting in decreased fugitive VOC emissions.","processId":"464","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1856","optionName":"Energy Conservation Projects","description":"Various projects designed to reduce the energy demand of plant processes.  Fuel gas usage is decreased, thus decreasing the quantities of nitrogen oxides and carbon monoxide released to the atmosphere.","processId":"465","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1857","optionName":"Recycle Floor Sweep","description":"Evaluate option of recycling oily floor sweepings into road aggregate via a recycling company.","processId":"181","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1858","optionName":"Evaluate Reusing Solvent","description":"Evaluate the option of reusing parts water solvent by adding a filtration unit on parts cleaner.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1859","optionName":"Groundwater remediation","description":"Utilize activated carbon to process groundwater contaminated with an F001 waste","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1860","optionName":"Flare Minimization During Shutdowns","description":"Utilizing the \"Tail Chase\" process to minimize flaring during plant shutdowns, maintenance, and startup events.","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1861","optionName":"Lower Leak Rate","description":"Lower leak rate for valves and pumps to decrease fugitive VOC emissions.","processId":"81","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1862","optionName":"Storing petroleum chemicals","description":"Paint tanks white or light colored to reducce thermal radiation and lower air emissions.","processId":"466","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.zerowastenetwork.org","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1863","optionName":"Paint Tanks White","description":"Paint tanks white or a light color to reduce  themal radiation and air emissions. ","processId":"467","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1864","optionName":"Process Solvent Recovery","description":"recylcing, sale as a commercial procudt, cleaning solvent in other departments and improve purification process. ","processId":"468","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1865","optionName":"Recycling Recovered Hydrocarbons","description":"LNAPL recovered from an on-site recovery well would be recycled back to the process.","processId":"469","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1866","optionName":"FLUSH","description":"Decrease line flush amount by scheduling trucks back to back and by using dedicated systems. Find end use of the flush material instead of disposing.","processId":"470","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1867","optionName":"Absorbent Pads, Socks, PPE","description":"Pipeline inspection tools are cleaned offsite before returning to the facility.  Absorbent pads are used to clean excess oil from the tools, as well as in the washbay area to ensure that there are no spills.  Consider the use of the red rags for cleanup of oil on the tool as these are washed and reused.  Only use disposable materials for larger spills.  Only dispose of PPE when necessary.","processId":"471","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1868","optionName":"Leak Detection & Repair","description":"Better maintenance of fugitive emission sources such as seals, pumps, flanges, and valves","processId":"472","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1869","optionName":"Reducing the amount of wastewater","description":"Using a industrial tool washer so that wastewater can be recycled","processId":"473","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1870","optionName":"Using rechargeable batteries","description":"Change the alkaline batteries to rechargeable batteries ","processId":"474","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1871","optionName":"Reducing chemical inventory","description":"Preplanning the project so that excess paint, etc does not have to be thrown away","processId":"475","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1872","optionName":"Food Products Manufacturing","description":"Process raw materials such as soybean oil, starches, water, etc. into a finished product and package it for end user consumption","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1873","optionName":"Segregate product meeting RCRA criteria\/listing","description":"Consider segregating product meeting RCRA criteria or otherwise listed when deemed waste into low traffic areas, handled by select personnel to reduce the risk of damage.","processId":"476","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1874","optionName":"Maximize use of SAP to prevent outdated product","description":"Hospira operates utilizing SAP business system.  Maximizing the use of this system will allow for effective scheduling of manufacturing product to meet sale demands, thereby reducing potential for outdated product.","processId":"477","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1875","optionName":"Product quality issues ","description":"Products that fail to pass stringent quality criteria must be disposed of.  Products meeting a RCRA criteria or otherwise listed are managed as hazardous waste.","processId":"478","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1876","optionName":"deleteme option","description":"deleteme","processId":"479","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1877","optionName":"deleteme option","description":"deleteme","processId":"479","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1878","optionName":"Delete this option","description":"delete option","processId":"480","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1879","optionName":"DEL ME","description":"DEL ME NOW","processId":"481","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1880","optionName":"Remove tramp oil","description":"Remove tramp oil from dirty coolant, then filter and add virgin make-up of 50%","processId":"159","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1881","optionName":"test","description":"test","processId":"482","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"1882","optionName":"test","description":"test","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"test","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1883","optionName":"test","description":"test","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"test.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1884","optionName":"TomsTest","description":"TomsTest","processId":"483","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1885","optionName":"Title of said option","description":"This is an option.","processId":"484","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1886","optionName":"Danger Will Robinson","description":"Destroy the earth to reduce volume (not mass)","processId":"485","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1887","optionName":"Two to six","description":"describe option","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"zerowaste","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1888","optionName":"add, does it uncheck","description":"asdfas","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"fds","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1889","optionName":"sdfafd","description":"fsda","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1890","optionName":"new activity","description":"describe","processId":"486","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1891","optionName":"Reduce Fouling Potential","description":"Rag formation in the wash train and corrosion products contribute to fouling of Reboiler in the EDC process area. To minimize this fouling, the EDC concentration of the Heavy Ends is maintained at elevated levels. Use of a static mixer in the wash system and changing from ammonia to caustic for pH control in the C-210 and C-2210 columns have the potential to reduce this fouling. If the fouling potential is reduced, the concentration of EDC in the Heavy Ends can be reduced which will reduce the amount of Heavy ends generated. These changes would also reduce the cleaning frequency of the Reboiler, which would reduce the amount of reboiler scale generated. The heavy ends and reboiler scale are both hazardous wastes, which must be incinerated and disposed. This project has been determined to be economically and technically feasible","processId":"493","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1892","optionName":"Change to light end column","description":"The C-2210 column can be changed from a dehydration column to a light ends column to eliminated the generation of Light Ends waste and reduce the amount of EDC in the column vents from 55% to 15%. The reduction in the amount of EDC incinerated from the vents reduces the air emissions from the incinerator. This project has been determined to be economically and technically feasible.","processId":"494","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1893","optionName":"Alternative Degreaser","description":"CRC Heavy Duty Degreaser is used to remove oil and grease from mechanical parts. This degreaser contains trichloroethylene, which is a TRI chemical. An alternative degreaser can be used that does not contain any TRI chemicals.","processId":"495","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1894","optionName":"Clean Trenches","description":"Dirt and solids accumulate in the concrete lined trenches in the VCM and EDC process areas and periodically this must be cleaned out and disposed of. This generates a hazardous waste, which must be incinerated and disposed. Also periodic cleaning of the trenches can release contaminants to the air and contribute to personnel exposure. The accumulation of dirt can be reduced or eliminated by installing a trench flush system that reuses cooling tower blowdown water to flush the trenches once per week. This project has been determined to be economically and technically feasible.","processId":"496","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"305","optionName":"reduce solvent evaporation","description":"Increase the freeboard height to significantly reduce solvent evaporation.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"306","optionName":"automatic parts lift","description":"Install automatic parts lift on vapor degreasers","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"307","optionName":"Use drain racks","description":"Use drain racks to reduce dragout.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"308","optionName":"use rotating rack.","description":"Drain parts using a rotating rack.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"309","optionName":"Reduce and Recover Drag-out\/Drag-in","description":"Reducing and recovering drag-out is one of the simplest and most cost-effective pollution prevention strategies to implement. Drag-out can be reduced and recovered by numerous procedure changes that require minimal capital investment. This includes installing drain boards, extending drain times, controlling the rate and angle of parts withdrawal, and maintaining barrels and racks properly.  Efforts to reduce and return drag-out will be rewarded with savings in chemical purchases, water consumption, treatment chemicals, and sludge disposal. Drag-out reduction can improve quality by keeping rinses and subsequent tanks cleaner. Drag-out recovery, however, can cause contamination of plating tanks, depending on the quality of the drag-out returned. So care should be taken to ensure that drag-out return does not carry contamination into process tanks. Minimizing drag-in essentially relies on using the methods described for minimizing drag-out on the tanks preceding plating tanks. The financial benefits of this approach, however, are slightly different. The primary benefits will be a reduction in the number of bath dumps and an improvement in the quality of plating processes.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\\\\www.nmfrc.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"310","optionName":"Drag-in\/Drag-out Rinsing","description":"In this application, the first rinse following the plating tank is also used as a pre-dip before plating. This can be accomplished by using either one tank or two connected rinse tanks. This is especially useful for unheated plating tanks. Instead of carrying water into the plating tank with each load, a more concentrated solution is carried in with each load. This will limit chemical usage, save water, and reduce treatment costs and sludge disposal.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"311","optionName":"Air Agitation","description":"Providing air agitation to rinse tanks keeps rinse waters well mixed and helps remove plating solution that is clinging to the workpiece. Low-pressure blowers are available for air agitation (e.g., a 6-foot-deep rinse requires 3 psi). Blowers require less energy than compressors, and will pay for themselves in terms of energy and maintenance savings. They also prevent the introduction of oils to the rinse. Air agitation should be turned off when the tank is not in use since the air can introduce contaminants and cause carbonate buildup.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"312","optionName":"Counterflow Rinsing\/Double Dipping","description":"Counterflow rinsing, also referred to as countercurrent or staged rinsing, uses a minimum of two rinse tanks connected in series. Essentially, the process involves rinse water and parts moving in opposite directions. Each added tank typically will reduce water consumption by 50%, depending on factors such as rinse tank agitation and drag-out.   If limited shop space or lack of capital precludes additional tanks for counterflow rinsing, rinsing twice in the same rinse tank, or double dipping, is an alternative. It isn\u2019t as effective as counterflow rinsing, but it is more effective than rinsing the workpiece only once.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.epa.gov\/region09\/cross_pr\/merit\/metal.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"313","optionName":"Flow Restrictors","description":"If conductivity meters are not used, flow restrictors can be a simple and inexpensive method for reducing water consumption. Flow restrictors are ideally suited for shops that have constant production rates. They are most effective when coupled with timer controls to ensure that rinse water only flows during rinsing operations.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"314","optionName":"Timer Controls","description":"Timer controls work in a similar way to conductivity controls, but regulate rinse rate based on a set time. Timer controls will generally have similar cost savings as conductivity controls, but will probably not result in a significant improvement in quality.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\\\\www.nmfrc.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"315","optionName":"Conductivity Controls","description":"The quality of rinse water should never be judged merely by appearance. Conductivity controls are used to keep the rinse tanks operating at a desired conductivity set point and remove much of the guessing in terms of rinse quality. Even a $40, hand-held conductivity meter is a worthwhile investment to evaluate the condition of rinse water.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.epa.gov\/region09\/cross_pr\/merit\/metal.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"316","optionName":"Reactive Rinsing\/Spray Rinsing","description":"Reactive rinsing, also referred to as paired rinsing, consists of using the overflow from an acidic rinse as the feed to a base rinse. This is a fairly simple process and can be achieved using a low-flow pump, such as a bubble pump. The base rinse will begin to precipitate salts, but this is mostly an aesthetic problem. In fact, the base rinse will perform better due to the continuous neutralization from the acid feed. Also, the acid bath will last longer without the base dragging in. Spray rinsing can be performed over plating, drag-out, and rinse tanks. It reduces the amount of rinse water used and can reduce chemical usage if the rinse is recovered into plating tanks.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.epa.gov\/region09\/cross_pr\/merit\/metal.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"317","optionName":"Rinse Water Recovery into Cleaning\/Plating Tanks","description":"For solutions maintained at elevated temperature, the reuse of rinse water into plating tanks can offer many advantages, including reduced chemical and water usage and reduced treatment and sludge disposal. For this method to be effective, rinse waters need to be fed with deionized water, so that plating tanks do not become contaminated with the impurities typically found in tap water. In addition, holding tanks and filtration may be necessary. The plater must be cautious of adding contaminants with the saved rinse, as they will concentrate during evaporation. Greater care must be taken with bath maintenance and more frequent bath analysis may be necessary. Reactive rinsing would preclude this option for acid and base tanks.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"318","optionName":"Extend Bath Life","description":"Tap water has a number of impurities, including carbonate, phosphate, and silicate, which can decrease bath life and increase sludge buildup. Given that bath dumps can be expensive, efforts to increase bath life should be a high priority. The facility described in the case study below installed a deionized water system; began monitoring bath chemistry and installed a continuous filtration system costing; and modified its rinsing system. Another innovative option to consider is the reuse of collected rainwater, since it is low in minerals.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.epa.gov\/region09\/cross_pr\/merit\/metal.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"319","optionName":"Operate Baths at Minimal Concentration","description":"Operating baths at the lowest possible concentration reduces the amount of chemical usage for bath make-up and may also reduce drag-out. Drag-out losses are affected both directly by the lower concentration and indirectly by the reduced viscosity of the solution. One possible drawback to this approach might be the need to increase the plating time, particularly with applications such as hard chrome. If electricity is a large expense at the facility, reducing the concentration on heated hard chrome baths may have the unintended side effect of increasing energy consumption.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\\\\www.nmfrc.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"320","optionName":"Recover Scrubber Blowdown into Plating Tanks","description":"Using mesh pad mist eliminators and recovering chromium has been reported as an effective means to reduce human exposure, while recovering valuable chemicals. It is primarily used in decorative and hard chrome applications.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"321","optionName":"Reduce Peak Demand\/Tank Heating","description":"Monthly electricity rates are often based on the peak 15- or 30-minute demand registered by the electric meter. Equipment that uses large amounts of power (e.g., induction loads) should not be started all at once, but instead staged.   Heating tanks can account for more than 40% of energy costs. Bath additives are available for some processes that allow for a lower temperature to be used. Efforts to reduce evaporation will also pay off, since more than 70% of heat loss from tanks occurs due to evaporation. Significant savings can be realized by using ball blankets to reduce tank surface area and by covering tanks when not in use. With hot alkaline cleaning tanks, a simple strategy is to bubble a small amount of air into the tank to create a foam (soap bubble) blanket over the solution. The air should be introduced into the tank so that it moves oils toward the overflow weir. Strategies to reduce evaporation will provide savings in both electricity and water consumption. Covering tanks when not in use may also improve quality by minimizing contamination.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"322","optionName":"Reduce Contact Resistance","description":"Keeping contacts and bus bar connections tight and free of corrosion is a low-cost way to save energy by reducing energy (heat) loss. A slight voltage drop across contacts or increased temperature of the connection area suggests attention is needed. Electrical joint compounds can be helpful in reducing contact corrosion.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"323","optionName":"Improve Lighting","description":"Lighting can account for 15% of the energy at a metal finishing company. Lighting requirements can be reduced using skylights or natural light, by installing motion sensors or timer controls, and by turning off lights when an area is not in use. Painting floors, ceiling, and walls white can increase reflectance, thus reducing lighting requirements.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"324","optionName":"Conserve Compressed Air","description":"Although often overlooked, even small air leaks can cost hundreds of dollars per year. Leaks should be repaired quickly. A 3\/8-in. air leak can represent more than $2000 per year in costs (at 100 psi, $0.06\/kWh, and 4000 hr\/yr). Compressor efficiency can be improved when air intakes are located in a cool place (e.g., a shady area) and away from exhaust heat sources. Operating compressed air systems at higher pressures than required also costs a lot of money. It may be economical in cases such as air agitation to use blowers instead of compressed air.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"326","optionName":"Use a Rotating System","description":"Use a Rotating System","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.tnrcc.state.tx.us\/exec\/oppr\/p2_info\/lab","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"327","optionName":"Regulate your water use","description":"Use better control of water usage. Lower product losses, and waste load by supervisors. Utilize an education program for management and employees. Install and use valves on all hoses. Record water use and waste characteristics.","processId":"58","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.p2pays.org\/ref\/10\/09120.htm","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"329","optionName":"Anasthetic Equipment Monitoring","description":"question Reduce waste gases by using low-leakage anesthetic equipment and performing daily leak testing.","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.srwm.org","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"331","optionName":"Get the most from rags","description":"Fold each rag and use all surfaces","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"332","optionName":"Lean Training","description":"Provide adequate training to optimize process","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"im3.utep.edu\/","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"333","optionName":"Hold the spray gun close to the surface","description":"Hold the spray gun 6-8 inches in consideration of material, outp8ut, fan pattern.","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.srwm.org","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"335","optionName":"Automatic Dispensing","description":"Utilize automatic dispensing and weighing equipment whenever possible.  Automatic dispensing minimizes waste due to spills from manual dispensing and provides quality control.","processId":"69","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.srwm.org","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"342","optionName":"Consider ","description":"70% of total lifetime energy costs are locked in after 1% of the construction costs have been spent on design","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"354","optionName":"Install onsite distillation units","description":"Turn volatile organic emissions into a profit center by collecting the oil from citrus fruit peels in a distillation manifold and selling it.  Citrus oils typically sell for $7000.00+ per barrel","processId":"94","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"357","optionName":"Engineering study","description":"Identify and establish feasiblity studies","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"358","optionName":"PP elements","description":"describe elements of an effective PP plan ensure employee involvement.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"229","optionName":"Don't paint it","description":"Sometimes there is no need to paint the product at all.  Evaluate the necessity of painting all the components and parts you paint.  Many facilities paint parts that are never exposed, or do not need a protective\/decorative coating. Even if you must paint the product you might be able to coat only one part of the product.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"230","optionName":"Pre-coated raw materials","description":"Sometimes another facility can efficiently coat components cheaper than you can.  For instance, you might consider purchasing precoated steel to eliminate the need to paint finished items.  This could reduce your environmental reporting burden and save money in the process.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"231","optionName":"Aqueous coatings","description":"Many companies have found successful water-based alternatives to solvent-based paints and saved thousands of dollars in the process.  In addition to reducing hazardous waste generation, water-based systems reduce fire hazards and require less protective equipment for operators.  This means lower fire insurance rates and less money spent on protective gear.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"232","optionName":"Spray guns","description":"Instead of old style air atomized spray gun system for painting, consider using HVLP (High Volume Low Pressure) paint guns.  These can be used with most of the current coating systems. HVLP guns operate with air atomizing pressures of 10 psi or less.  Low air pressure is replaced with high volume airflow which results in reduced emissions and better transfer efficiency.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"233","optionName":"Fan size","description":"Increase transfer efficiency by adjusting the fan size on your spray gun.  Ideally, you want to spray 6-8 inches from the surface. For narrow and small parts, minimize overspray by decreasing fan size.  If you are painting irregularly shaped parts, consider investing in  a spray tip that allows the operator to adjust the spray fan.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"234","optionName":"Paint cup liners","description":"If paint colors are changed frequently, consider using disposable paint cup liners.  This option will reduce solvent waste and labor costs from cleaning paint pots.  If the paint does not contain metals, liners containing dried paint are considered a non-hazardous waste stream.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"235","optionName":"Paint booth additives","description":"Reduce downtime required for periodic paint booth maintenance by using additives such as paint detacktifiers, flocculents, and buffering systems. These additives work together to prevent paint particle buildups, thereby reducing downtime needed for periodic booth maintenance.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"236","optionName":"Paint booth filters","description":"Consider replacing current paint filter elements with plastic substitutes.  These elements last longer between replacements, allow increased air flow even when saturated, and are fire treated to reduce combustibility.  In some cases, these filters can be washed off for reuse. If you are using water wash control on the booths, consider converting to dry filters.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"237","optionName":"Powder painting","description":"Another option for paint application is powder painting which is most commonly used on metal parts but is also now being used on wood and plastic parts.  Powdered paint starts in a supply hopper where compressed air diffuses the paint into a fluidized state.  Air pumps move the powder  through flexible tubing to the spray guns.  The spray guns disperse an electrostatically charged powder directed toward an electrically grounded part. The powder sticks to the part. The coated part is then baked in an oven where the powder melts, flows, and fuses onto the part\u2019s surface.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"238","optionName":"Biofiltration","description":"If you operate a thermal oxidizer, consider switching to a biofiltration system. Biofiltration can effectively reduce air emissions.  One form of it uses a compost medium to support the biological organism and adsorb air emissions. Biofiltration is a passive process that requires no fuel input,  making it very cost-effective compared to thermal oxidation methods.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"239","optionName":"Electrocoating","description":"Electrocoating is an organic finishing method that uses electrical current to deposit paint onto a metal part. An electrocoat system applies an electrical charge to a metal part that is immersed in a bath of oppositely charged paint particles. The paint particles are drawn to the metal object and paint is deposited, forming an even, continuous film until the coating reaches the desired thickness. At the desired thickness, the film insulates the part. Attraction then stops and the electrocoating is complete.  One advantage of this coating method is that it can reach inside corners and other hard to reach areas that other processes often miss.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"240","optionName":"Automated paint gun washer","description":"Cleaning paint guns is a labor intensive process that can generate significant volumes of solvent waste.  Companies have found that automated paint gun washing systems can significantly reduce labor costs, solvent usage, gun clogging and worker exposure to toxic chemicals.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"241","optionName":"Solvent distillation\/reclamation","description":"Solvent distillation units are often the single best option for anyone with a coating operation. If you are coating a product, you are probably using some kind of solvent.  Using a column can reduce your waste and cut back on your solvent purchases. Distillation units are available in batch sizes from 2 to 250 gallons.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"242","optionName":"Staged rinsing","description":"Extend solvent life through staged rinsing.  By rotating three containers of solvent, emptying the dirtiest containers first, and continuing to use those that are less dirty, staged rinsing allows you to use less solvent or cleaning solution.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"243","optionName":"Nonhazardous parts cleaners","description":"If you are cleaning a part prior to coating it, you might be able to use a nonhazardous parts cleaner. Keep in mind, however, that any parts washing media may ultimately become hazardous due to contaminants picked up from the parts themselves.  Whether this happens depends on many factors including: the type of parts being washed, the type of washing medium, and how often the medium is changed.  The rate at which material needs to be replaced or becomes hazardous will also depend on whether the parts washers are equipped with self-filtering units that extend the solvent lifetime.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"244","optionName":"Plastic media blasting","description":"If you are using sand or another abrasive blasting media, consider switching to a recyclable media like plastic beads.  It is gentler than abrasive sand blast systems and will not damage the underlying metal.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"245","optionName":"Sodium bicarbonate blasting","description":"The system can replace some harsh chemical processes, be used within delicate environments, and be used on some components that have previously been impossible to clean.  After all paint particles or other potentially hazardous materials are filtered out, sodium bicarbonate waste can be discharged to a floor drain that is connected to a conventional wastewater treatment system.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"246","optionName":"Dry ice (carbon dioxide) blasting","description":"A dry ice system quickly removes paint and other surface coatings without damaging the item being cleaned and eliminates the use of hazardous solvents.  Although it is expensive, dry ice blasting can replace many harsh chemical processes, be used on delicate components, and be used on some equipment that have previously been difficult or impossible to clean.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"247","optionName":"Inventory control","description":"Implement a system to closely track your inventory (the next two options are also good inventory management tools) Many companies spend thousands of dollars on materials they never use. Good inventory management allows older materials to be sold or returned before the expiration date, eliminates double purchases, and increases efficiency and productivity. Aim to achieve \u201cjust in time\u201d ordering \u2014 ordering supplies only in the quantities needed \u2014 to use all of the materials on hand before ordering more.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"248","optionName":"Bar coding and scanning systems","description":"Bar coding and scanning compliment just in time ordering.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"249","optionName":"Exchange or return unused chemicals","description":"Consider advertising expired or unusable materials in the TNRCC\u2019s material exchange catalogue, the Resource Exchange Network for Eliminating Waste (RENEW).   There is no charge to post an available material, and the catalogue is free from the TNRCC.  RENEW is also on the Internet at www.renew.tx.org. To order call (512)239-3171 or visit the RENEW web site at the address above.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"250","optionName":"Spray gun handling training","description":"Train employees on proper spraying techniques. Spray gun handling is a critical element of optimizing the process.  Proper handling techniques will minimize off-spray and reduce wet surface area surrounding the product.  Make sure all employees know the following: The spray gun should be held as close to the surface as possible (6-8 inches is optimal), in consideration of the material output, fan pattern, and size and arrangement of the mold. Minimize leading and trailing edges.  Sometimes the operator must start spraying just before the part passes, and ceases just after the part passes.  This \u201cleading edge\u201d ensures coating uniformity.  To reduce overspray, operators should reduce the distance between the point of triggering and the edge of the target. The fan pattern intercept angle should be maintained as close to perpendicular to the mold surface as possible. The perimeter of the objects should be sprayed as accurately as possible, avoiding spraying off the edge to the greatest extent possible. The spray gun should be adjusted to the lowest possible pressure that produces an acceptable fan pattern.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"251","optionName":"Returnable tote containers and drums","description":"Use returnable containers for paints, solvents, chemicals, cleaning agents, and lubricating fluids.  You can sell cleaned reusable containers to scrap dealers or drum recycling firms or return to the vendor for refilling.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"252","optionName":"Scrap metal recycling","description":"Consult Recycle Texas by calling 512-239-3100 to order or visit the Web site at www.recycletexasonline.org for a list of scrap metal dealers that work with Texas companies.  The recycler may also take clean empty paint cans and punctured aerosol cans as scrap metal.  If the volume of scrap is too small to interest scrap dealers, look to other small manufacturers in the area to see if you can pool your scrap.  A recycler may do a pick up for all local companies once a month when the collected volume might be enough to make a pick up profitable.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"253","optionName":"Minimize container waste","description":"Options for minimizing other container waste include: container recycling, cardboard recovery, returning containers for reuse, and solid waste segregation.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"254","optionName":"Aerosol cans","description":"Consider replacing aerosol cans with simple pump spray bottles.  Purchase the liquid material in bulk.  If pressurized systems are required, consider reusable cans that can be pressurized with shop air. If you can\u2019t eliminate aerosol cans, empty and depressurize them before recycling them. Once depressurized and emptied, the aerosol cans can be recycled as conventional scrap metal.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"255","optionName":"Recycle antifreeze","description":" <a href=\"http:\/\/www.epa.gov\/region09\/cross_pr\/p2\/autofleet\">Recycle antifreeze <\/a>  either on-site or off-site. If more than 1,000 gallons per year of antifreeze is used, the payback period will generally be less than one year.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"256","optionName":"filtration or distillation units","description":"Reuse solvent by installing filtration or distillation units.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"257","optionName":"Cover sinks","description":"Cover sinks to prevent solvent evaporation loss.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"258","optionName":"prevent spillage","description":"To prevent spillage, remove parts from washers slowly","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"259","optionName":"Alternatives to hazardous solvents","description":"Consider alternatives to hazardous solvents. Many nonhazardous solvent substitutes are available, including high flash point hydrocarbon solvents (greater than 150 degrees F)","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"260","optionName":"water-based solvents","description":"Use  water-based solvents. (Note: Nonhazardous solvents can become hazardous as a result of contamination from, for example, carburetor cleaner, gasoline, or hazardous solvents.)","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"#http:\/\/www.epa.gov\/region09\/cross_pr\/p2\/autofleet","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"261","optionName":"bioremediation parts washer","description":"Install a bioremediation parts washer that uses enzymes to eat oil and grease. ","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"262","optionName":"oil recycle","description":"Contract with an oil recycler for waste oil collection and recycling.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"263","optionName":"oil analysis program","description":"Institute an oil analysis program to ensure that oil is only changed when necessary. Reliable, low-cost oil analysis equipment is available.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"264","optionName":"bypass filtration systems","description":"Install bypass filtration systems to extend oil life. Bypass filtration systems generally remove impurities as small as one micron in size.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"265","optionName":"recycle used oil filters","description":"Drain and crush used oil filters and send to a recycling company. Certain companies recycle every part of the filter, including residual oil, metal, and the filter component","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"266","optionName":"reusable screen filters","description":"Install reusable screen filters for the main oil filter.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"267","optionName":"Bulk Purchase","description":"Purchase chemicals (such as spray lubricant) in bulk and apply with either pump sprayers or  new specialized spray cans which can be pressurized up to 200 pounds per square inch with shop air.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"#http:\/\/www.epa.gov\/region09\/cross_pr\/p2\/autofleet","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"268","optionName":"used aerosol cans","description":"Empty and depressurize used aerosol cans. Send the empty cans for metal recycling","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"269","optionName":"drip pans","description":"Minimize spills and cleanup by using drip pans.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"343","optionName":"Use ultrasonics to clean tanks","description":"Use utrasonic energy to speed up cleaning time or to enable the use of less toxic cleaners","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.chemalliance.org\/Handbook\/plant\/index.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"344","optionName":"Recycle fluorescent bulbs","description":"Flurescent bulbs and mercury vapor lights can sometimes be considered hazardous waste. Keep isolated from othe solid wastes and locate a company that recycles them.","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.chemalliance.org\/Handbook\/plant\/index.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"345","optionName":"On-line cleaning","description":"Use on-line cleaning techniques (recirculating sponge balls and reversing brushes).","processId":"81","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.chemalliance.org\/Handbook\/plant\/index.h","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"346","optionName":"Monitor water quality: ","description":"Continuously monitor water quality and adjust treatment chemical concentration.","processId":"81","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.chemalliance.org\/Handbook\/plant\/index.h","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"348","optionName":"Sort waste prior to entry into process","description":"Instead of sorting the waste as part of the recycling process, this work could be performed outside our facility, at a way station. The sorting would then give us several standardized input streams for our process to operate on. This might save us money if the outside facility was close enough, and efficient enough.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"349","optionName":"Inventory Control","description":"Use purchase records and order information to reduce orders that routinely result in generation of discarded out of spec products","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"350","optionName":"Allocate Costs","description":"Allocate wastewater treatment costs to production units or products produced.","processId":"88","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"352","optionName":"Change carberatuer cleaning media to non-hazardous","description":"Exploring options for using alternative media","processId":"90","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"353","optionName":"Retention","description":"Holding dewatered suface and ground water in a retention or holding basin for a satisfactory amount of time which would allow suspended solids to settle out of the fluids","processId":"91","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"362","optionName":"Use ultra-sonic parts washers ","description":"ultra-sonic use high frequency soundwaves to agitate aqueous solvent solution to clean part more quickly and throughly using less solvent.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"365","optionName":"Perform Preventative Maintenance","description":"To reduce waste water, perform PM routinely to minimize leaks, seeping, and spills.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"366","optionName":"Add metrics for daily reporting","description":"Add waste water input counter to system to record daily input levels.","processId":"233","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"373","optionName":"ALCOHOL REDUCTION","description":"RECYCLING OF ALCOHOL AND XYLENE DESTROY ALDEHYDES IN FORMALIN TO POUR DOWN THE SINK USE XYLENE SUBSTITUTE WHEREVER POSSIBLE","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"374","optionName":"COVERSLIPPING","description":"LOOKING TO CHANGE FROM XYLENE TO XYLENE SUBSTITUTE AS SOON AS THE COVERSLIPPER OR FILM IS AVAILABLE","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"375","optionName":"CHANGE TESTING METHOD","description":"START USING INFRARED ANALYSIS INSTEAD OF ETHER EXTRACTIONS TO DETERMINE %FAT AND % SOLIDS","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"376","optionName":"Chemical Replacement","description":"We are trialing a substitute cyanide free silverplating solution to reduce amount of hazardous chemicals on site.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"377","optionName":"Chemical Replacement","description":"Replace some of our binder chemicals with less hazardous chemicals","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"378","optionName":"Change Batch Formulation","description":"Reformulate input materials to reduce HF and PM","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"379","optionName":"Chemical Replacement","description":"Trial different Monomers to reduce vinyl acetate.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"380","optionName":"Heat recovery","description":"Upgrade our furnace recovery system","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"381","optionName":"Just in time solution preparation ","description":"Analytical solutions could be prepared in a just in time manner, therefore, the chemicals would be used before they expire.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"382","optionName":"improve calculation of mobile phase volume needed","description":"Ask analysts to calculate closer the volume of HPLC mobile phase needed.","processId":"114","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"383","optionName":"Minimize Boiler Blowdown","description":"Minimize boiler blowdown to save on treatment chemistry and wastewater generation","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.chemalliance.org","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"270","optionName":"Use wringers for recycling.","description":"Use reusable absorbents and recover spilled fluids with wringers for recycling. If wringing out flammable solvents, be sure to electrically ground the wringer","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"271","optionName":"Sweep shop floors","description":"Sweep shop floors instead of hosing them down with water.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"272","optionName":"Reassess the need for sumps","description":"Build a solids tray to reduce solids in the sump. Reassess the need for sumps. If you don't need a sump, plug it.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"273","optionName":"industrial laundering","description":"Send contaminated shop rags to an industrial laundering facility for cleaning and reuse. (Note: The facility must be in compliance with all federal and state wastewater discharge regulations.)","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"274","optionName":"Battery storage","description":"Store lead-acid batteries, upright and off the ground with a leak containment system around the area.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"275","optionName":"extend  battery life","description":"Extend lead-acid battery life with advanced battery management programs. Trickle charge systems, solar trickle charge systems, and brass connectors can significantly extend battery life by improving conductivity and reducing sulfation of the lead plates in the battery.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"276","optionName":"deep-cycle batteries","description":"Consider new deep-cycle batteries which can last much longer than conventional batteries","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"277","optionName":"Recycle Texas On-line database","description":"Recycle Texas On-line a searchable database of companies that recycle various materials such as antifreeze, oil, and metals. You can also order the publication (GI-24)","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"\/exec\/sbea\/rtol\/queryform.html #\/exec\/sbea\/rtol\/qu","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"278","optionName":"EPA's Enviro$ense Solvent Substitution Data System","description":" EPA's Enviro$ense Solvent Substitution Data Systems - For access to solvent alternative information through a single, easy to use command structure.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"279","optionName":"EPA's Pollution Prevention for Auto Repair","description":" EPA's Pollution Prevention for Auto Repair - includes fact sheets, video's, and case studies.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"280","optionName":"Clean parts","description":"Determine whether parts need to be cleaned.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"281","optionName":"Use rust inhibitors and lubricants","description":"Use easy-to-clean or no-clean rust inhibitors and lubricants","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"282","optionName":"Review handling process","description":"Review the handling process of the parts to determine why parts are getting dirty and take action to prevent it from happening in the future.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"283","optionName":"clean stock","description":"Purchase clean input clean","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"284","optionName":"Use elbow grease","description":"Use elbow grease. When possible, clean by brushing and wiping.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"285","optionName":"Use aqueous-based cleaners","description":"Use aqueous-based cleaners","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"286","optionName":"Use Solvents","description":"Use solvents with a low vapor pressure and high flash point.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"287","optionName":"Use citrus or terpene cleaners.","description":"Use citrus or terpene cleaners.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"288","optionName":"Keep lids on","description":"Keep lids on your solvent-cleaning vessels.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"289","optionName":" air-lock vapor degreaser","description":"Use an air-lock vapor degreaser","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"290","optionName":"reduce drafts","description":"Minimize evaporation by reducing drafts.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"291","optionName":"Install refrigerated coils","description":"Install refrigerated coils on the freeboard above the primary condenser coils. Working emissions are reduced by approximately 20-50 percent for above freezing coils and 30-80 percent for below freezing coils.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"292","optionName":"Use counter-current rinsing.","description":"Use counter-current rinsing.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"293","optionName":"reuse aqueous cleaners.","description":"Skim\/filter and reuse aqueous cleaners.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"294","optionName":"install filtration or distillation units.","description":"Reuse solvents by installing filtration or distillation units.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"295","optionName":"Install  bioremediation parts washer","description":"Install a bioremediation parts washer that uses enzymes to eat oil and grease.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"296","optionName":"Segregate solvents","description":"Segregate solvents to allow recycling","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"297","optionName":"Keep solvents out of used oil.","description":"Keep solvents out of used oil.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"298","optionName":"Keep fluids out of solvents","description":"Keep fuel, brake fluid, and other fluids out of solvents to prevent the mixture from becoming hazardous.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"299","optionName":"Keep solvents out of aqueous cleaners.","description":"Keep solvents out of aqueous cleaners.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"300","optionName":"solvent storage.","description":"Use secondary containment for solvent storage.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"301","optionName":"fix and prevent leaks.","description":"Implement a maintenance program to fix and prevent leaks.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"302","optionName":"increase drain time.","description":"Reduce dragout by increasing drain time.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"303","optionName":"reduce dragout.","description":"When dipping parts, lift them such that it reduces dragout.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"304","optionName":"Install lids","description":"Install sliding lids on solvent tanks.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"384","optionName":"recycling of HDPE bottles","description":"Purchase baler for recycling of HPDE bottles","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"387","optionName":"sample collected quanilty","description":"only use quanity needed for each sample to run test methods.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"388","optionName":"Good Operating Practices","description":"Employees identify expiring product or potential damage from handling.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"389","optionName":"Paper Recycling","description":"Recycle used office paper internally.  Make scratch pads using the unused side of the paper and have employees use this instead of store-bought scratch pads.  Once both sides of the paper have been used, take the paper to a paper recycling collection center.  Or, donate used paper that still has one clean side to local area schools.","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"390","optionName":"Vacuum Distillation","description":"Use vacuum distillation to recover water and active ingredients from rinsate.  Payback is 2-4 years.  You will need to train employees to segregate your products.","processId":"120","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.gustafson.com","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"391","optionName":"chemical manufacturing research","description":"test & research of chemicals and products","processId":"121","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"392","optionName":"Solvent Use in Squeeze Bottles","description":"Reduce the size of squeeze bottles to minimum size practical (i.e., use one pint instead of one quart).  Human nature being what it is, personnel reduce the volume of solvent used as the bottle gets close to being empty in order to avoid refilling the bottle.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"merichem.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"393","optionName":"Stormwater pollution prevention","description":"Manage stormwater pollution","processId":"122","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"394","optionName":"Process raw materials into a finished product","description":"Process raw materials such as aluminum sheets into aircraft seat parts. Process some chemicals into seat parts. Metal is sheared drilled, milled, welded, riveted, painted, chromat conversion coated, adn the parts are assembly. Into a finished product.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.weberair.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"395","optionName":"Recycling","description":"Recycle Petroleum Crude Oil. A lot of companies will redistill the crude oil for future use. Since Petroleum Crude Oil is not considered a Hazardous Waste then you would not want to mix this with your Hazardous Waste.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"396","optionName":"Recycling","description":"Recycling of non-Harzardous Waste from Hazardous Waste. This will cut down on the volume of the Hazardous Waste that is required to be counted against your monthly allotment of Hazardous Waste.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"397","optionName":"testing the equipment","description":"equpment has to be tested","processId":"124","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"under development","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"398","optionName":"reduce hexane waste","description":"reduce the amount hexane wasted by reconfiguring DOXPOPS instrument to collect hexane rinsate as technical grade hexane.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"400","optionName":"Air Flush vs. Water Flush","description":"Convert existing water flush activities to air flush.","processId":"128","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"401","optionName":"Air emissions reduction","description":"By changing the cleaning method of the guns, air emissions of blowing agent & diisocyanates will be reduced.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"402","optionName":"improved material utilization, less scrap","description":"re-use remnants, improve nesting.","processId":"127","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"403","optionName":"Air emission reduction","description":"Reduce air emissions from the foaming operation through increased utilization of material.","processId":"128","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"404","optionName":"Segregation of waste streams","description":"Segregate waste streams between RCRA Hazardous, Non-RCRA, and Universal Waste. Manage each waste stream separately.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"405","optionName":"Stock Rotation","description":"Roatate dated material using the First In First Out (FIFO) principle to reduce out-dated material.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"406","optionName":"Return of Defaced Labels or Dented Containers","description":"Return defaced labeled or dented containers to vendor for rework or repackaging.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"407","optionName":"Material Handling","description":"Emphasize safe material handling practices when moving product from Receiving Area, Stocking Area, Packing Area, and Shipping Area to minimize spills.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"408","optionName":"Segregate out parts that are contaminated with Cr ","description":"If we could segregate out the parts that come in for blasting that have haz materials on them we  could minimize the waste stream.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"409","optionName":"Modernize ovens","description":"Decrease fuel consumption","processId":"129","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"410","optionName":"WATER RINSE","description":"RINSE COATING EQUIPMENT WITH WATER","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"411","optionName":"Dewatering","description":"Hold rinse water in holding tank and treat with flocculant to remove suspended solids.","processId":"91","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"412","optionName":" Air filtration system","description":"Add and improve dust collection system. 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This will help to reduce drying wood wafers that are unsuitable for the process because they have to be cleaned from the drying system and cannot be used in the finished product. This will help reduce emissions generated as a result of drying wood wafers.","processId":"130","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"415","optionName":"Good operating practices","description":"Closely monitoring the wafer drying system will help prevent plugging in the drying system. This will help to reduce drying wood wafers that are unsuitable for the process because they have to be cleaned from the drying system and cannot be used in the finished product. This will help reduce emissions generated as a result of drying wood wafers.","processId":"131","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"417","optionName":"Line flushing","description":"off-site cleaning","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"418","optionName":"Minimize refrigeration system losses","description":"Control ammonia losses from refrigeration systems by monitoring ammonia usage and inspecting valves and other system components.","processId":"58","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"419","optionName":"Minimize chlorination system losses.","description":"Minimize fugitive losses from wastewater chlorination system by routinely inspecting valves and other components.","processId":"58","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"420","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"422","optionName":"Silt fences","description":"Installation of silt fences to prevent sediment into nearby surface water.","processId":"122","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"423","optionName":"Containment","description":"Build concrete retaining wall for 300 gallon gas tank to isolate spills.  Burm containment and liner for 4200 gallon diesel tank.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"424","optionName":"Containment","description":"sandbox containment of 55 gallon drum to collect drips from used oil container.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"425","optionName":"Sanding vs Chemical Stripping","description":"Sanding the surface to remove the coating rather than using chemical strippers.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"426","optionName":"Tank Cleaning","description":"rinsewater reduction","processId":"134","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"427","optionName":"Waste water reduction","description":"Use better control of water usage. Utilize an education program for management and team members. Install na d use valves on all hoses. Monitor and record waster use and cost.","processId":"135","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"papajohns.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"428","optionName":"Storm water","description":"Use clean stormwater as rinseate for tanks","processId":"136","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"429","optionName":"Cover Operating Areas","description":"Cover operating areas to divert rainwater to NPDES outfall","processId":"122","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"430","optionName":"Use Rainwater in Process","description":"Use Rainwater as utility water in certain waste operations","processId":"122","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"431","optionName":"Reduce number of clean outs","description":"Minimize the number of tank cleanouts and monitor total organic carbons (TOC) on rinse waters to reduce the amount of water produced.","processId":"136","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"432","optionName":"Separate Organics from Water","description":"Run rinse water through an organic\/water separation system then dispose of water and fuel blend organics","processId":"136","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"433","optionName":"Reduce Size of Process\/material Samples","description":"Use smaller samples to run analysis or for retains when practical.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"434","optionName":"Segregate chemical and return to Manufacturer","description":"When Retention time for Samples are up, collect it in segregrated drums and return to customer for reprocessing rather than sending it to waste stream.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"435","optionName":"Reduce Xylene and Mercury","description":"Eliminate all mercury containing products. Recycle, by distillation most of the xylene used in Histology","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"436","optionName":"Substitute  for Xylene, Recycle Xylene","description":"Where possible substitute a non toxic material for xylene and recycle xylene where not possible","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"437","optionName":"Produce Aluminum Die Castings","description":"Melt aluminum ingots\/clean scrap to be used by High Pressure Die Casting machines","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.vvm.com\/~chdie","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"438","optionName":"Process Die Cast wastewater","description":"collect die cast wastewater from die cast sumps and processing by evaporation","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"439","optionName":"Process\/remelt aluminum production scrap","description":"Aluminum die casting scrap is returned to the furnace room for classification, sorting and disposition.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"440","optionName":"Reduce vibratory sludge waste","description":"As vibratory cones wear they deposit ceramic clay mud in the wastewater stream","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"441","optionName":"Recycling of flux","description":"Flux used in the process is now recycled, virtually eliminating this waste stream.","processId":"138","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"442","optionName":"Drain lines of blended chemicals","description":"Chemicals are blended in a blend tank to produce a product. Line from blend tank to bottle filler is drained into a tote. This leftover product can be used in another blending process instead of being wasted.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"620","optionName":"Chromic acid etch","description":"Chromic acid etches silicon crystal to determine crystalline defects.","processId":"212","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"621","optionName":"WOOD TREATMENT ","description":"Lumber is put in a cylinder and pressure treated","processId":"141","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.osmose.com","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"444","optionName":"Drain lines of blended chemicals","description":"Chemicals are blended in a blend tank to produce new product. Product is sent to bottle filler. When production run is finished line from blend tank to bottle filler is drained of remaining chemical and stored in a tote. Can use this leftover blended chemical in new production run or reformulate leftover product to make another product.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"445","optionName":"Distillation of Mineral Spirits","description":"Replace existing mineral spirits for a higher grade that has a higher recycling lifespan and at the same time reduce the amount of still bottoms and the amount of raw mineral spirits purchased.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"446","optionName":"Recycle Liquid Penetrant","description":"Reduce the amount of liquid penetrant discharged as waste by recycling and reusing the liquid solution before it is discarded.","processId":"140","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"447","optionName":"Recycle of Oil and Oily  Water ","description":"Segregate used oil from oily waters and send it to a recycling or heat recovery facility for future use.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"448","optionName":"GOOD OPERATING PRACTICES","description":"IDENTIFYING AREAS OF OPERATIONS THAT COULD POTENTIALLY INCREASE WASTE THAT WOULD BE MONITORED MORE CLOSELY.","processId":"141","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"449","optionName":"SPILL AND LEAK PROTECTION","description":"OBSERVING ANY AREAS OF OPERATIONS FOR POTENTIAL SPILLS AND LEAKS","processId":"141","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"450","optionName":"Acid Treatment","description":"Install a wastewater treatment system that utilizes a flocculant to clarify waste stream and neutralize pH.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"451","optionName":"Installation of a silver recovery system","description":"Silver Recovery System will use steel wool and resin beads to strip the silver from the wastewater, used fiver, used deveoper, and adjust the pH in order for all of these materials to be discharged into the sewer.","processId":"143","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"453","optionName":"Potassium Hydroxide recycle","description":"100% in house reuse of the Potassium Hydroxide.  Waste Hydroxide will be added to Caustic Potash powder to raise the % of KOH back up to 40% and then reused in the process","processId":"145","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"454","optionName":"Potassium Hydroxide Contiued use","description":"Selling of used potassium hydroxide to a recycling company to be use in their metals reclamation process.","processId":"145","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"455","optionName":"Recycle of ceramic shell material","description":"Seperation of Refractory Ceramic Fibers and the ceramic shell in order to send ceramic shell material to Wescoe in Ft Worth","processId":"146","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"456","optionName":"Replace RCF with safer material","description":"Replace Refractory Ceramic Fiber with a safer material.","processId":"147","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"457","optionName":"Line rinse used in batches","description":"Take line flush\/rinse and use to make existing products.","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"458","optionName":"MERCURY REDUCTION","description":"Replace mercury thermometers with mercury substitute","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"459","optionName":"Substitution of flammable chemicals","description":"Replace flammable solvents where possible","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"460","optionName":"Recycle","description":"Use off-site recycling","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"461","optionName":"Biodegradable Cleaner\/Degreaser","description":"A liquid, water soluble, biodegradable concentrate used for cleaning.","processId":"134","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"462","optionName":"Inorganic Chemical Manufacturing","description":"Inorganic Chemical Manufacturing","processId":"148","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"463","optionName":"Chemical production-raw materials for detergents","description":"Making of surfactants","processId":"149","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"464","optionName":"Reducing acid and methyl ester mix","description":"Making of surfactants","processId":"150","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"465","optionName":"Segregation","description":"Reduce hazardous waste through stricter waste identification and segregation of hazardous from non-hazardous waste","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"466","optionName":"Process coils of steel into pipe","description":"Steel coils are slit to width then formed into pipe.  Electric Resistance Welding is used to seal the seam. If ordered by customer, pipe is grooved or coated.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.tex-tube.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"467","optionName":"Handle chemicals properly","description":"Will train employees on keeping hazardous and non-hazardous waste separate and using just the adequate amount of solvent to clean.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"468","optionName":"Manufacture glass bottles","description":"Optimize the manufacturing process and the batch mix to minimize toxic releases.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"469","optionName":"Pipe Threading and Manufacturing","description":"Threading of Oil Country Tubular Goods and Coupling Manufacturing","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"470","optionName":"Reduce the volume of cleaning chemical used","description":"Isopropyl alcohol is used to remove contaminants from plastic molded parts prior to assembly.  Other cleaners have not proven to clean as well.  Increased operator training can potentially reduce the volume of waste alcohol generated by making sure alcohol is used until fully loaded with contaminants.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"471","optionName":"Out-source parts or processes","description":"Evaluate producing the parts in a cleaner environment which may eliminate the need for cleaning prior to assembly.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"622","optionName":"WOOD TREATMENT - ACQ","description":"Lumber is put in a cylinder and pressure treated.We used a solution known commonly as CCA last year.(2003) This year (2004) we will be using a new blend of chemicals which does not produce hazardous waste.","processId":"141","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.osmose.com","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"472","optionName":"Ammonia used for cooling of food processes","description":"Several thousand pounds of Ammonia used to cool food manufacturing plan through two stage process","processId":"152","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"473","optionName":"Off-Specification Product Reuse","description":"Finished products that fail QC that are suitable for re-introduction into the manufacturing process in place of similar raw materials.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"474","optionName":"Laser Logo","description":"This option would replace the lead based ink that is currently used with a laser.  This would eliminate or greatly reduce the amount of ink that is used","processId":"153","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"475","optionName":"Waste Reduction via Cardboard Recycling","description":"In December 2003, we will have completed the installation of a compactor which will be used to compact cardboard, which will then be shipped to a recycling facility.  The task will require segragating the cardbaord from the plant trash.  We anticipate that this process will reduce the number of loads of \"Plant Trash\" going to the landfill from 5 loads per week to 2 loads per week.  We also anticipate recycling 3 loads of cardbaord per week.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"476","optionName":"Energy Conservation","description":"Initiate a program to ensure that electrical power to lights, computers, machinery, etc., is shut-off during nights, weekends, holidays and other exteneded periods of time when these resources will not be needed.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"477","optionName":"Cradle-To-Grave Management of Each Chemical","description":"For each chemical required, we will determine if the task can be completed using a more environmentally friendly chemical.  We will also consider other things such as:  1)  Can it be a multi-purpose use chemical as opposed to being restricted to just one use\/purpose;  2)  Will it produce a Haz or Non-Haz waste?;  3) Is it indeed a waste, or can it be recycled?","processId":"154","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"478","optionName":"Reduce Fugative Release - Chlorine","description":"Small amounts of fugative emissions may occur during the blending process.  The recapture and recyling of such emissions may result in some source reduction.  Although any emission is de mimimus, such recovery and recycling will have a beneficial effect on the envirnonment.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"479","optionName":"Populate printed circuit boards","description":"Use surface mount technology to produce populated PC boards.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.sanmina-sci.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"481","optionName":"Reuse solvent","description":"Methylene chloride is use to clean resin mix kettles.  The methylene chloride is re-used until it no longer functions as a cleaning agent.","processId":"156","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"482","optionName":"Filtering Products","description":"Pressure filter uses evacuation float chamber inside filter to reduce product volumne by 20 pounds per filter change.","processId":"157","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"483","optionName":"Change waste management procedure","description":"Look into other methods of precipitating impregnation waste from the waste water stream and investigate the reuse of the waste water.","processId":"158","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"484","optionName":"Reuse\/Recycle Waste Coolant","description":"Filter\/reconstitute the coolant for reuse.","processId":"159","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"485","optionName":"Reuse\/Recycle","description":"Put useable cardboard back in use. Recycle Cardboard not suitabe for reuse.","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"486","optionName":"Reuse bead blast media","description":"Rescreen steel shot and return bead blast media to the machine.","processId":"161","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"487","optionName":"Change media to dry ice","description":"Change bead blast media to dry ice pellets. Would reduce waste but increase overall cost.","processId":"162","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"488","optionName":"Solvent Recovery\/Recycling\/Energy Recovery","description":"Contain the spill and\/or leak with absorbents then recycle the waste produced by the spill and\/or leak by means of solvent recovery\/recycling or ship it offsite for energy recovery.","processId":"163","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"489","optionName":"Recycle oily wastewater","description":"Use onsite wastewater treatment system to recycle oily wastewaters rather than offsite recycling.  Run some of the treated water back through the cooling system to reduce the amount of water purchased.","processId":"82","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"490","optionName":"Consolidate Packaging","description":"Repackage more pounds of fewer products by utilizing specialized branches for specific product repackaging and transfering products overnight between branches","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"491","optionName":"Discounting Price of Offspec Material","description":"Selling offspec products to customers at discounted prices and\/or giving offspec products to customers","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"492","optionName":"Strict Enforcement of No Heels","description":"Retraining of drivers who pickup empty containers on the No Heels Policy.  Inspection by management of empty drum contents.","processId":"164","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"493","optionName":"Outsourcing of Drum Cleaning","description":"Have drums cleaned by outside drum cleaning business","processId":"164","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"494","optionName":"Reduce volume of oily scrap","description":"Reduction could be accomplished by providing catch screens to prevent scrap from reaching the waste oil and residue on the floor under the casting machine.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"495","optionName":"Reduce amount of molten aluminum spilled","description":"Redesign pouring troughs to reduce spillage when recharging holding furnaces. Install funnels on all shot sleeves to prevent spillage. Provide catch pans under pouring troughs to catch spillage.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"496","optionName":"Change to a more resiliant media","description":"The vibratory media (ceramic cones), are eroded in the process. A harder media would extend their life and reduce volume of waste.","processId":"165","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"497","optionName":"Reduce\/Recycle Die Spray Water","description":"Add Die Spray \"Reclaiming Units\" (recycling units)to each die cast machine. Reduce the use of die spray to \"cool\" the die faces. Insure die plumbing capable of using cooling water.","processId":"166","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"498","optionName":"Recycle Waste Tip Lube","description":"Attach reclaiming pans to capture waste tip lube before it is contaminated with other fluids.","processId":"167","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"499","optionName":"Sell Waste recovered to used oil dealer","description":"collect waste oil before it is contaminated with other fluids to ensure its maketability as a used oil.","processId":"167","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"500","optionName":"Sell Used Oil to Recycler","description":"Collect \"used oil\" in container. Used oil to be sold to recycler.","processId":"168","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"501","optionName":"Reduce liquid effluents","description":"Reduce liquid waste stream by eliminating filler oversplash","processId":"169","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"623","optionName":"No Hazardous Waste Generated","description":"This process does not generate hazardous waste.","processId":"209","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"502","optionName":"Reducing solid wastes","description":"Reduce solid wastes by reducing production scrap","processId":"169","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"503","optionName":"Reduce solid wastes","description":"reduce solid wastes by fostering in-house recycling programs","processId":"169","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"504","optionName":"High Efficiency Inside\/Outside Bird Washers","description":"The addition of this particular washer effects a high degree of bird cleaning through high pressure nozzles. Consequently, the gallons of water used per bird is decreased about 0.5 gallon per bird.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"505","optionName":"High Efficiency Inside\/Outside Bird Washers","description":"The addition of this particular washer effects a high degree of bird cleaning through high pressure nozzles. Consequently, the gallons of water used per bird is decreased.","processId":"171","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"506","optionName":"Cooker Domes at the Rendering Plant","description":"This option would involve the installation of five domes which would cover each meat cooker. The domes allow the cooking process to be more efficient, and they also prevent a \"burping\" effect when a given cooker is brought up to temperature. When a cooker \"burps\", high concentrations of BOD can impact the Waste Water Plant and thereby constitute a slug load. This situation increases the probability of a noncompliant event.","processId":"172","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"507","optionName":"Buffalo Pump Installation at Refrigeration","description":"A total of 10 Buffalo pumps will be installed in the Refrigeration Department. These are contained units which will eliminate losses of anhydrous ammonia associated with small leaks, pump downs, and seal relacements. These losses are relatively small as isolated incidents, but can add up quickly in a year's time.","processId":"152","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"508","optionName":"Reduce initial amount of hydrate per batch\/recycle","description":"Reduce amount of hydrate per batch to achieve maximum consumption thereby reducing excess.  Recycle any unreacted filtercake into process or give back to manufacturer for recycling. Find new process\/product for unreacted filter cake.","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"509","optionName":"Eliminate dirty copper","description":"Stress to manufacturer how important it is to have debris\/particle free product.  Locate new source if unsuccessful","processId":"157","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"510","optionName":"used filters","description":"Find biodegradable filter to be landfilled.","processId":"157","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"511","optionName":"Reuse\/Recycle","description":"Return used supersacks to manufacturer, sell or give away.","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"512","optionName":"Recycle\/Reuse","description":"Make sure all tanks are in  containment area.  Recover as much as possible, filter and reuse.","processId":"163","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"513","optionName":"scrap reduction program","description":"reduce scrap from wall board manufacturing","processId":"173","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"514","optionName":"Shutdown & Exhaust System Installation","description":"The water base plant, which generates liquid waste was shutdown in September 2002, eliminating totally its waste. For the Vynil Acetate, an exhaust system will be installed to decrease the emmision,","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"515","optionName":"Recycling materials","description":"Recycle inks, solvents. Reduce use to environmental friendly chemicals","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"516","optionName":"Off-Site Empty Drum Recycle","description":"Drums are cleaned on-site and then sent to an off-site vendor for recycle\/reuse.","processId":"164","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"517","optionName":"chemical substitution","description":"Substitute the methylene chloride used in the prepreg process with a less hazardous solvent.","processId":"175","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"518","optionName":"Resin Mix\/Application","description":"Assess amount of resin left in bath after filament application AND reduce amount of resin mixed per application run.","processId":"176","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"519","optionName":"vent emissions from winders to RTO","description":"Emissions from the winders will be vented through to the regenerative thermal oxidizer.","processId":"176","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"520","optionName":"Reduce Solid Waste Generation","description":"Reduce solid waste (Class 2) generated at facility by inventory managment, material re-use, and recycle of paper products.","processId":"177","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"521","optionName":"Reduction of TRI Listed Chemicals","description":"Reduce the amount of TRI listed chemicals procesed","processId":"178","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"522","optionName":"DRY-CLEANING","description":"DRY-CLEANING","processId":"179","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"523","optionName":"Drain lines of blended chemicals","description":"Chemicals are blended in a mix tank to produce new product. Product is loaded either bulk or drummed. When production run is finished, line is drained of remaining chemical and any remainder is stored in a drum.  Rinse water is stored in a pail and used as initial water the next time product is made.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"524","optionName":"ISO 14001 Waste Minimization Project - Pallets","description":"Currently our used pallets are being discarded into the compactor along with the Plant Trash, which is sent to the landfill.  One of the problems the pallets creates is that they do not compact well and therefore they negatively hinder the compaction rate of each load.    In December 2003, these used pallets will be sent to a pallet recycling facility.  This process change will result in less wood being sent to the landfill and it will result in increased cost savings.    The savings will primarily be attributed to the fact that the compactor will be able to compact the material more efficiently than if the pallets were in the compactor.  Since we pay by the load rather than by the pound, we will be able to increase the amount of the tonage of Plant Trash per load.","processId":"180","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"525","optionName":"Filter system for tumble deburr","description":"System to filter solids from water used in tumble deburr process","processId":"127","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"526","optionName":"Feed fines to reduce waste residuals","description":"Feed off spec solids into process as opposed to initially screening them out in order to reduce residual wastes, as applicable.  Processed off-spec materials will be screened out post-process, as required.","processId":"181","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"527","optionName":"Recycle Process Oil","description":"Maintain process oil used for impregnation in a closed loop RCRA-exempt recycling system.  Only supplementing attritted process oil with fresh as needed to maintain the process.","processId":"158","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"528","optionName":"Recycling rubber scrap","description":"Rubber scrap that is cleaned out of tanks would be recycled instead of sent to the landfill.","processId":"182","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"530","optionName":"On-Site Solvent Recovery","description":"Hire an on-site solvent recycler to come on site to recycle your used solvents. This way you can justify the cost saving into purchasing your own.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"1"}, {"optionId":"531","optionName":"On-Site Solvent Recovery","description":"Hire an on-site solvent recycler to come on site to recycle your used solvents. This will allow you to see what and how much solvent can be recycled safel and effective.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"532","optionName":"On-Site Solvent Recovery","description":"Hire an on-site solvent recycler to come on site to recycle your used solvents. This will allow you to see what and how much solvent can be recycled safe and effective.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"624","optionName":"Used Oil","description":"Removing an adding Oil to various motor Vechiles","processId":"149","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"533","optionName":"On-Site Solvent Recovery","description":"Hire an on-site solvent recycler to come on site to recycle your used solvents. This will allow you to see what and how much solvent can be recycled safely and effectively.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"1"}, {"optionId":"534","optionName":"Separate Waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"183","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"535","optionName":"Metal recovery","description":"Recycling of the solder dross that is skimmed off the surface of the solder pot daily and collected for shipment to a reputable metals recovery center.","processId":"454","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"536","optionName":"Pallet recycling","description":"All unusable pallets are sent to pallet vendor for reuse.","processId":"180","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"537","optionName":"Source reduction.","description":"Reduction of generated waste by recycling into the process or by eliminating of the waste entirely.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"538","optionName":"recycling ","description":"Network with potential users of the scrap rubber.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"539","optionName":"Solvent Distillation","description":"Keep cleaning solvents separated for recycle.","processId":"183","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"540","optionName":"Recycle cleaning solvents","description":"Collect solvents used for cleaning separate from hazardous waste solution resins.","processId":"185","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"541","optionName":"Remove excess solvents","description":"Wring out as much solvent as possible from cleaning rags, mops, absorbent socks, pads, ect. before disposing in solid waste drum.","processId":"185","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"542","optionName":"Separate waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"186","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"543","optionName":"Recycle cleaning solvents","description":"Collect solvents used for cleaning separate from other waste for recycling.","processId":"186","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"544","optionName":"Remove excess solvents","description":"Wring out as much solvent as possible from cleaning rags, mops, absorbent socks, pads, ect. before disposing in the solid waste drum.","processId":"183","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"545","optionName":"Waste Minimization Team","description":"The company will have a waste minimization team meeting quarterly to review and discuss our progress.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"546","optionName":"Networking","description":"Networking with others in industry for handling options not yet addressed.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"547","optionName":"Recycling","description":"Network with potential users of the material for a recycle.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"548","optionName":"Find a reuseable material","description":"Find a replacement material for the fiberboard that can be reused over and over again. Materials such as fiberglass, aluminum, or PVC.","processId":"185","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"549","optionName":"Training - Separate Waste Properly","description":"Separate non-hazardous waste from hazardous waste.","processId":"187","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"550","optionName":"Recycle Cleaning Solvents","description":"Collect solvents used for cleaning separate from waste solution resins.","processId":"188","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"551","optionName":"Remove Excess Solvent","description":"Wring out as much solvent as possible from cleaning rags, mops, absorbent socks, pads, ect. before disposing in solid waste drum.","processId":"188","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"552","optionName":"Separate Waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"188","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"553","optionName":"Separate Waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"189","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"554","optionName":"Reuse Resin","description":"Collect resin","processId":"189","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"555","optionName":"Comparable fuel","description":"Burn comparable fuel hexane in the boiler.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"556","optionName":"Alternative media","description":"Use alternative media for sanblast grit.","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"557","optionName":"Control system review","description":"review large energy users in the plant and install computerized sequencers and controllers to limit energy use to a minimum.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"558","optionName":"Neutralize Acidic Waste","description":"Neutralize acidic waste leaving plant from sanitizing process to make non-hazardous non-toxic waste","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"559","optionName":"Separate Waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"560","optionName":"Separate Waste","description":"Separate non-hazardous waste from hazardous waste.","processId":"190","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"561","optionName":"Drain Oil","description":"Drain oil from filters, rags, Absorbents, ect. before disposing in solid waste drum.","processId":"191","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"562","optionName":"Process coils of rod into wire","description":"Coils are cleaned through the use of 12% sulfuric acid then ran through a series of dies to create wire.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"563","optionName":"Process coils of rod into wire","description":"Rod coils are immersed in a solution of 12% sulfuric acid for cleaning. The rod is rinsed & coated then sent through a series of dies to reduce the rod into wire.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"564","optionName":"Recipe matrix","description":"The plastic mixing process is computer controlled.  Recipes are loaded into the computer to prevent the incorrect raw material or amounts from being used.  On rare occasion, small amounts of the PVC mixture may undergo the regrind\/reuse process.","processId":"192","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"565","optionName":"Parts Washer with Self-Filtering System","description":"The parts washer will filter its solvent to the point that it is changed out less frequently.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"566","optionName":"Reduce the number of Empty Drums","description":"Set up Vendors to offer the product in reuseable containers and larger quantity totes.","processId":"164","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"568","optionName":"Improved Maintenance","description":"System is covered under PSM.  Improved system maintenance can reduce leakage and purger losses.","processId":"194","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"569","optionName":"Recycle packing material","description":"Coordinate with local mail store vendor to pick up excess packing materia for re-use","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"570","optionName":"Energy Conservation","description":"Follow Energy Star Building manual for energy upgrades and practices to reduce energy consumption.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"571","optionName":"Water Conservation","description":"Follow well established water conservation guidelines to reduce water use","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"572","optionName":"Eco-purchasing","description":"Purchasing policy of buying recycled-content materials and eco-friendly equipment wherever possible","processId":"195","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"573","optionName":"Plumb recovered solvent to system","description":"By plumbing the recovered solvent to system, operator has the option of using the recovered solvent instead of virgin solvent.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"574","optionName":"Emissions Control System","description":"The VOC storage tanks and resin reactors have been added to a new thermal emissions control system.","processId":"196","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"575","optionName":"Change Flame Arrester","description":"By increasing the size of the current flame arrester we will decrease the number of release caused by maintenance activities.","processId":"191","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"576","optionName":"Equipment upgrade","description":"Review practices and replace obsolete equipment with known sealing problems.","processId":"197","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"578","optionName":"Recycling Used Antifreeze","description":"Oil distributor that picks up used oil and antifreeze and recycles both.Testing of antifreeze to be done ASAP(By end of February 2004)","processId":"168","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"579","optionName":"Re-melt scrap metal","description":"Instead of taking non-conforming parts due to dimmensions and puting in the recycle bin use these parts for re-melt","processId":"129","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"580","optionName":"Good Operating Practices","description":"Segrate types of hazardous waste to make them more amenable. 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Other changes in operating practices.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"583","optionName":"energy electric reduction","description":"energy electric reduction chemical waste reduction hazardous waste reduction","processId":"198","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"584","optionName":"Conversion to alternative material","description":"Converting solder operations to a non lead based solder.  Commonly used solder in this industry is 70\/30 tin lead solder.  We have converted to a non lead zinc based solder.  Currently used in approx. 60% of production with target of 100% within 3 years.","processId":"199","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"585","optionName":"Improve fat removal reducing chromed trimmings","description":"Improve stringer trimming of limed hides, which can be rendered, to reduce the amount of hide fat that gets tanned and then has to be trimmed from the finished product.","processId":"200","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"586","optionName":"Attention to work methods ","description":"Prevention of spills during the course of loading\/unloading chemical materials is contingent upon following the practices that are documented. Utilizing the SOPs in place to ensure freight does not shift during transit, heavy freight is not loaded on top and using the proper tools in the process would contribute to the waste minimization process.","processId":"201","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"587","optionName":"Use of product","description":"Paint\/paint-related materials should be examined to see if they can be used for their intended purpose.  If so, the following should be asked: 1. Can the material be used locally? 2.  Is there a nonprofit organization that can use the product? 3.  Is there a vendor that may be able to use the material?","processId":"201","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"588","optionName":"Attention to work methods","description":"Prevention of spills during the course of loading\/unloading chemical materials is contingent upon following the practices that are documented.  Utilizing the SOPs in place to ensure freight does not shift during transit, heavy freight is not loaded on top and the proper tools are used when handling the freight would contribute to the waste minimization process.","processId":"202","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"589","optionName":"Use of Product","description":"Paint-paint-related materials should be examined to see if they can be used for their purpose.  If so, the fsollowing should be asked 1.  Can the material be used locally? 2.  Is there a nonprofit organization that could use this product? 3.  Is there a vendor that may be able to use the material?","processId":"202","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"590","optionName":"Attention to work methods","description":"Prevention of spills during the loading\/unloading of chemical materials is contingent upon following practices that are in place and documented.  Utilizing the SOPs to ensure freight does not shift during transit, heavy freight is not loaded on top and the proper tools are used when handling the freight would contribute to the waste minimization process.","processId":"203","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"591","optionName":"Use of product","description":"Paint\/paint-related materials should be examined to see if they can be used for their intended purpose.  If so, the following should be asked: 1.  Can the material be used locally? 2.  Is there a nonprofit organizatin that could use this product? 3.  Is there a vendor that may be able to use the material?","processId":"203","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"592","optionName":"Attention to work methods","description":"Prevention of spills during the loading\/unloading of chemical materials is contingent upon following practices that are in place and documented.  Utilizing the SOPs to ensure freight does not shift during transit, heavy freightis not loaded on top and the proper tools are used when handling the freight would contribute to the waste minimization process.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"593","optionName":"Use of product","description":"Paint\/paint-related materials should be examined to see if they can be used for their intended purpose.  If so, the following should be asked: 1.Can the material be used locally? 2.Is there a nonprofit organization that could use this product? 3.Is there a vendor that may be able to use the material?","processId":"204","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"594","optionName":"Drum Re-Use","description":"Re-use empty drums by filling the drums with waste, provided that the waste is compatible with the product originally in the drum","processId":"164","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"625","optionName":"example ","description":"example","processId":"215","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"626","optionName":"Only Order What  You Need ","description":"When ordering hazardous materials and chemicals it is tempting to order more becasue it is cheaper.  For example you may only need 20 g of a material.  However the manufacturer sells it in 10 g and 100 g units.  It cost more to dispose of chemicals than to pay a little extra up front for the quantity needed.  Order 2-10 g units instead of the 100 g unless it is a material that can be used for multiple processes.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"595","optionName":"used batteries","description":"Used alkaline, NiCad, and Lithium batteries are collected in (seperate) 55 gallon drums and sent for recycling","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"596","optionName":"Paint Waste","description":"Paint waste is sent off as universal waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"597","optionName":"corrosive thinner","description":"Paint thinner can be sent off as a universal waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"598","optionName":"solvent waste","description":"Solvent waste is usually combined with paint wast and sent as universal waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"599","optionName":"used rags","description":"collected in 55 gallon drums and sent off as universal waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"600","optionName":"oxygen generators","description":"Waste sent off as RCRA empty containers, but they must be treated as hazardous waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"601","optionName":"Fluorescent Lightbulbs","description":"These lightbulbs are considered universal waste and are sent for recycling","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"602","optionName":"used containers","description":"Used chemical contaminated containers are sent off as universal waste. All aerosol cans are punctured using an aerosolv system and then sent off with other containers as universal waste","processId":"205","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"603","optionName":"Use of value pumps to reduce waste","description":"Using value pumps allows for hardner to be added at end of process thus reducing waste.","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"604","optionName":"Better painter training","description":"Painters trained on techniques to reduce waste paint and use of xylene and thinner.","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"605","optionName":"Leadman for paint shop","description":"Responsible for ensuring that reduction measures are carried out.","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"606","optionName":"Sell used shot to steel recycler","description":"Used shot is placed in 55 gal. drums and sold as scrap metal to our steel recycler","processId":"161","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"607","optionName":"Charitable donation","description":"Contact city park and recreational facilities to explore the possiblity of need for excess product.","processId":"206","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"608","optionName":"Storing for Delivery ","description":"Storing the equipment until called out for delivery to customers.","processId":"124","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"609","optionName":"pre-heat the raw material","description":"Pre heat the raw material with flu gases to reduce energy consumption","processId":"129","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"610","optionName":"save as partials for completing unit later on","description":"save partials for combining with other partials at a later date to make a whole sellable unit","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"611","optionName":"Recycle Corrogate Boxes","description":"Petra Chemical Company will implement a plan to recycle all corrigated boxes from facility rather than placing boxes land fill.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"612","optionName":"Processing of recycled (secondary ) zinc metal.","description":"Processing secondary zinc metal via different processes (i.e. smelting, grinding, baghouse seperation)in order to remove impurities and resizing of particules.","processId":"207","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uszinc.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"613","optionName":"Activities associated with catalyst & promoter mfg","description":"Activities associated with the synthesis of catalyst and promoters in the Pilot Plant. This process includes recycling activities of the alcohols & ruthenium metals.","processId":"208","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"614","optionName":"DCPD Molding Area including RIM, RTM & Rotomolding","description":"Molding Facility - Includes plaque press, RTM processing & rotational molding equipment.","processId":"209","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"615","optionName":"R & D Activities","description":"Research Laboratory, including R & D Activities conducted in Molding Lab.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"616","optionName":"General Facility Activities","description":"Includes General Plant Trash, Office Trash, etc.","processId":"211","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"617","optionName":"Process Change","description":"Increasing the size of the quartz wafer used in the manufacturing process.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"627","optionName":"Recycle Solvent for Reuse or Cleaning ","description":"When using a rotary evaporator to remove solvent, the solvent can be recoverd for reuse in the process or as a cleaning agent.","processId":"216","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"628","optionName":"Lower contaminants in raw material ","description":"Require that incoming scrap metal to be melted contain less contaminants such as chromium, manganese, nickel, etc.","processId":"129","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"629","optionName":"Evaluate Chemical Binders, Mold Washes","description":"Select chemical binders and mold wash compunds that contain less hazardous air pollutants and VOC.","processId":"129","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"630","optionName":"Proper selection of chemicals","description":"the proper selection of chemical binders and mold washes can reduce the amount of HAP- and non-HAP- VOC.","processId":"217","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"631","optionName":"Improve air filtration","description":"The finishing process includes grinding, welding, and abrasive blasting operations, all of which generate particulate emissions. Proper maintenance of and continual improvements in air filtration will minimize emissions.","processId":"218","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"632","optionName":"Ensure total enclosure","description":"Keeping all doors to the mix room closed during the mixing process will ensure a total enclosure, which will allow for a 100% vapor capture efficiency.","processId":"139","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"633","optionName":"Evaluate Mix Recipe","description":"Periodically evaluate the mix recipes for the vulcanized and non-vulcanized proceses to determine if a lower VOC content rubber mixture can be used to manufacture acceptable products.","processId":"219","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"634","optionName":"Evaluate Mix Recipe","description":"Periodically evaluating mix recipes to reduce VOC content will help to reduce VOC emissions released in the process ovens.","processId":"220","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"635","optionName":"Optimize Control Device","description":"Ensuring optimum conditions for the thermal oxidizer will maximize VOC destruction.","processId":"220","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"636","optionName":"STRIPPING PRODUCT OUT OF BARGES","description":"1.TRANSFERING OF PRODUCT FROM   BARGE TO STORAGE CONTAINER    ASHORE. 2.PRODUCT WILL BE SOLD AS OFF SPEC   AND RECYCLEABLE MATERIAL.  ","processId":"221","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"637","optionName":"Equipment Upgrade","description":"Replace outdated technology with newer more effecient technology. This minimizes chemical usage waste and improves consistency of the waste water treated.","processId":"222","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"638","optionName":"CLEAN-UP OVER SPILL","description":"Salvage material that has spilled from rail car doors by sweeping into auger.  Any material that has been mixed with other residues, salvage for reformulation into blending process.","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"639","optionName":"housekeeping","description":"Salvage overspill material from floors and equipment by sweeping and screening activities.  Use salvaged materials back into blended product after analysis and screening.","processId":"181","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"640","optionName":"Baghouse Suction for dust reduction","description":"Dust particulate collection from packaging processes should be collected then processed back into like production for recycling.","processId":"181","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"641","optionName":"Volume reduction","description":"Use compaction equipment to reduce the volume of the packaging wastes.","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"642","optionName":"recycling","description":"Used aluminum oxide blast media is returned to manufacturer for feedstock material.","processId":"223","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"643","optionName":"separation of pyridine from waste water stream","description":"manage laboratory wastewaste to segrate the pyridine wastewater from other wastewaters","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"644","optionName":"Exterior coating","description":"Use of plural component equipment and better scheduling of railcars for exterior coating","processId":"224","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"645","optionName":"railcar cleaning","description":"recycle mors of the products removed from the railcars.","processId":"226","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"646","optionName":"railcar cleaning","description":"recycle more of the product removed from the railcar during the car cleaning operation","processId":"226","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"647","optionName":"valve room dust","description":"reduce parts blasting operation on valves with cadimum coatings","processId":"227","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"648","optionName":"interior coatings","description":"Mix only amount of paint required to perform the coatings repair.","processId":"228","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"649","optionName":"Manufacture Hot Mix Asphalt","description":"Collect dry aggregate into bins, come together in fired rotary drum where liquid asphalt is introduced.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"650","optionName":"FIBERGLASS VESSELS & DUCT","description":"MANUFACTURING OF VESSELS AND DUCT","processId":"176","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"BELCO-MFG.COM","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"651","optionName":"None, already doing everything that we can","description":"None","processId":"181","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"652","optionName":"Advances in technology","description":"Two aspects of gel coating operations can affect the amount of waste reduction:  (1) Advances in spray gun technology; and (2) Advances in chemical formulation. Styrene emissions can be reduced approximately 2 tons over 5 years with the use of airless guns. Styrene and methyl methacrylate emissions can be reduced by 2 tons and 5 tons, respectively with a decrease in both contents of 5%. The maximum waste reduction occurs when both technologies are taken advantage of.","processId":"229","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.cfa-hq.org\/","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"653","optionName":"Evaluate Changes in Formulation","description":"The trend in manufacturing is towards the use of polyester resins with reduced styrene content. As of the beginning of this 5 year period, Austin Counter Tops uses a resin with 27.9% styrene. Emissions can be reduced by approximately 2 tons over 5 years with a 5% decrease in styrene content.","processId":"230","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.cfa-hq.org\/","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"654","optionName":"Evaluate Chemical Formulation","description":"Mold release mix contains toluene, xylene, and cumene. As chemical technology advances, there could be alternative mold release compounds with lower HAP\/VOC content which would result in a modest decrease in emissions.","processId":"231","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"655","optionName":"Drain lines of blended chemicals","description":"Chemicals are blended in a blend tank to produce an intermediate product. Line from blend tank is pumped into a tote. Blend tank is spray-rinsed with water to remove remaining product, which is then pumped to the tote, leaving the blend tank clean.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"656","optionName":"Good Operating Practices","description":"Improve procedures or change in operating practices.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"657","optionName":"Joint Cement Manufacturing","description":"Adding white and off-white wash water to the manufacturing of joint cement in place of clean water.","processId":"233","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"658","optionName":"Rework producsts or Joint Cement","description":"Rework materials in new products or add the white and off-white materials to wash water to be used in joint cement manufacturing.","processId":"234","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"659","optionName":"Add dust to paint products","description":"Use the dust collector dust in the paint production of recycled paints.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"660","optionName":"Add dust to paint products or Joint Cement Mfg.","description":"Use the dust collector dust in the paint production of recycled paints.  Also add dust collected to joint cemnet production as a raw material.","processId":"236","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"661","optionName":"Solvent Wash Elimination","description":"Modify equipment to eliminate the solvent wash step.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"662","optionName":"Solvent cleaner is used to clean resin from tools.","description":"Rather than paying to dispose the cleaner. We want to sell the cleaner to a another company to be recycled.","processId":"237","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"663","optionName":"Recylcing VS Disposal ","description":"Fibergrate wants to recycle some of its waste for revenue rather than disposing waste and creating expense.","processId":"237","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"664","optionName":"FRP Production and Process","description":"The Process and Production of FRP grating, plate and structural shapes.","processId":"238","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"665","optionName":"Recylcing VS Disposal ","description":"Fibergrate wants to recycle some of its waste streams rather than diposing of waste and creating expense.","processId":"239","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"666","optionName":"Loading\/Unloading Activities","description":"1. Block off nearby open drainage ditches until all loading\/unloading activities are completed; 2. Construct temporary berms while conducting loading\/unloading activities of large quantities of hazardous liquids; 3. Regularly inspect loading areas. Inspect the hoses and transfer connections for evidence of leaks or deterioration; 4. Clean up any spills in accordance with facility spill plan;","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"667","optionName":"Alternate Solvent","description":"Use a low vapor pressure solvent","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"668","optionName":"Alternate Raw Material","description":"Use a low vapor pressure raw material.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"669","optionName":"Footwear Manufacturing","description":"Manufacturing of footwear; Cutting material, assembling, finishing and packaging. ","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"670","optionName":"Recycle Punctured Aerosol Cans","description":"We currently puncture aersol cans and dispose of their waste in a 55 Gall0n drum.  The punctured aersol cans are then placed in the plant trash.  We will segregate the aerosl cans and take them to a local recycler to redeem them.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"671","optionName":"Recycle Punctured Aerosol Cans","description":"We currently puncture aersol cans and dispose of their waste in a 55 Gallon drum.  The punctured aersol cans are then placed in the plant trash.  We will segregate the aerosl cans and take them to a local recycler to redeem them.","processId":"241","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"672","optionName":"Recycle catalyst","description":"Zinc oxide catalyst is sent back to the catalyst manufacture for recycling\/reprocessing","processId":"242","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"673","optionName":"Housekeeping","description":"Minimize spills, and clean up under dust collectors to reduce potential for lead to enter sewer system.","processId":"192","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"674","optionName":"Recycle Catalyst","description":"Zinc Oxide catalyst is 100% recycled.","processId":"243","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"675","optionName":"No Cost Effective Reductions","description":"We are unable to identify any cost effective measures to reduce pollutants and contaminants at this time.","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"676","optionName":"MARKET SOLVENTS AS A PRODUCT","description":"MARKET ALCOHOLS THROUGH RENEW POC AS A PRODUCT.  FEASIBILITY STUDY PLANNED","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"677","optionName":"MARKET SOLVENTS AS A PRODUCT","description":"Feasability study planned to investigate possibility of marketing alcohols\/xylene as a product.","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"678","optionName":"MARKET SOLVENTS AS A PRODUCT","description":"Feasability study planned to investigate possibility of marketing alcohols\/xylene as a product.","processId":"62","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"679","optionName":"Reduce extrusion & pelletizing waste","description":"Minimize amount of plastic that becomes waste.","processId":"244","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"680","optionName":"Reduction of Solvent Waste Production","description":"Reduce the amount of solvent waste by segregation, recycling, and reuse.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"681","optionName":"OIL CHANGES","description":"In refrigerant compressors, generator engines, etc. send an oil sample to a testing lab for analysis rather than replacing it. Replace only if the lab says it's unfit for use.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"682","optionName":"test handling bay","description":"cleaning and sampling to identify areas of improvement","processId":"219","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"683","optionName":"take out trash","description":"trash","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"684","optionName":"Housekeeping","description":"Prevent solids containing lead from entering the wastewater filtration building; thereby reducing lead in both wastewater and sludge.","processId":"222","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"685","optionName":"Run lead on alternate equipment","description":"To prevent lead from entering the wastewater stream, pursue option of running lead-based products on strand lines (as opposed to Gala lines).","processId":"222","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"686","optionName":"Employee Training","description":"Ensure all employees are familiar with the extruder equipment to minimize offspec batches.","processId":"244","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"687","optionName":"Product Reformulation","description":"Work with customers to minimize lead content in their products.","processId":"192","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"688","optionName":"Chemical Exchange Program","description":"Management of wastes from over 2000 medical research labs results in a large number of requests for pick-up and disposal of chemicals that are still usable.  We will develop and coordinate a chemical exchange program based on the concept that one lab's waste is a another lab's usable product.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"689","optionName":"Chemical Exchange Program","description":"We manage over 4000 Medical Research Labs.  Those labs sometimes request disposal of chemicals that are still usable but will not be used by the lab.  We will design and manage a chemical exchange program between labs that will facilitate making one lab's waste into another lab's usable product.","processId":"154","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"690","optionName":"One Lab At a Time Solvent Waste Reduction","description":"Work with lab managers and lab staff of over 4000 research labs to get ideas on how to reduce solvent wastes.","processId":"154","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"691","optionName":"Not Applicable","description":"Waste generated on irregular basis includes pipeline pigs and filter contaminated with pipeline rouge.  Amount to be generated depends on extent of pigging operation only.","processId":"245","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"692","optionName":"Silver Recovery for All Outfalls","description":"Some of the 30 plus Spent Fixer outfalls are already being recovered by UT Southwestern but some are collected and shipped out as wastes.  EH&S will collect all spent fixer and move it to a central location for recovery.  EH&S has found a vendor that will do the recovery for free using an Electorlytic Unit followed by Ion Exchange.  No more spent fixer will be shipped off campus as hazardous waste.","processId":"143","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"693","optionName":"Encourage Labs to Purchase Non-Mercury Thermometer","description":"During its first 5-year Waste Minimization efforts, UT Southwestern had some success in getting labs to purchase only non-toxic thermometers.  Unfortunately there are still mercury-filled thermometers being purchased by some of the 4000 plus labs on campus.  EH&S will make an extra effort to speak directly to lab managers and Principle Investigators about initiating lab policies to stop the purchase of mercury-filled thermometers by their labs.","processId":"246","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"694","optionName":"Start a Composting Project ","description":"Composting will reduce the reliance on purchased products by the Grounds Department.  Adding animal bedding (wood chips) to that compost will recycle the animal bedding rather than disposing of it as waste.","processId":"247","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"695","optionName":"Compost Wood Chips from Animal Cages","description":"Animal cage clean-outs involve running the waste wood chips through a shredder\/disposal that then discharges the slurry to the sanitary sewer as waste water.  Recycling this bedding as compost that could be used by the Grounds Department would reduce wastewater and reduce the cost normally spent on fertilizer.","processId":"248","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"696","optionName":"Acid Treatment","description":"Install a wastewater treatment system that utilizes a flocculant to clarify waste stream and neutralize pH.   ","processId":"249","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"697","optionName":"Delete me","description":"Testing system","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"698","optionName":"Consider ","description":"70% of total lifetime energy costs are locked in after 1% of the construction costs have been spent on design","processId":"75","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"699","optionName":"Consider Green-Building Design","description":"70% of total lifetime energy costs are locked in after 1% of the construction costs have been spent on design","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"700","optionName":"Foudry - Waste Segregation","description":"A substantial amount of sand contamination comes from mixing the various foundry waste streams with waste sand. The overall amount of sand being discarded can be reduced by implementing the following waste segregation steps: \u2022 Replumbing the dust collector ducting on the casting metal gate cutoff saws to collect metal chips for easier recycling \u2022 Installing a new baghouse on the sand system to separate the sand system dust from the furnace dust. Installing a new screening system or magnetic separator on the main molding sand system surge hopper to continuously clean metal from the sand system \u2022 Separate nonferrous foundry shot blast dust (often a hazardous waste stream) from other nonhazardous foundry and sand waste streams. \u2022 Installing a magnetic separation system on the shotblast system to allow the metal dust to be recycled \u2022 Changing the core sand knockout procedure to keep this sand from being mixed in with system sand prior to disposal","processId":"251","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.epa.gov\/Compliance\/resources\/publicatio","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"701","optionName":"Paint and Thermoplastic Manufacture","description":"Replace existing yellow pigment with an organic yellow pigment.","processId":"252","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"702","optionName":"reduce re-blends","description":"Reduce the amount of waste material re-blended by reducing the amount of waste generated at the beginning of the process.","processId":"252","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"703","optionName":"Reduced Concrete Waste","description":"1.  Precision in batching concrete to amount ordered to reduce residual impacted material.  2. Use reduced lead-impacted material in product, if economically feasible (ie. reduced-lead flyash).  3.  Minimize additonal water added to product.","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"704","optionName":"Reduce material usage","description":"Efficient scheduling to reduce clean up","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"705","optionName":"Trapping waste for reuse","description":"After the fertilizer is metered into the spreader, any drops released from the hose are trapped into the holding vat. It is then rinsed down into the holding pit with water.  From the holding pit, the fertilizer\/water mixture is pumped into a spreader and is applied and then plowed into our rangeland for future crops.","processId":"253","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"706","optionName":"Spent Acid Regeneration","description":"On-site acid regeneration processes are commercially available to continuously regenerate the acid in the bath while removing the iron chlorides, zinc chlorides, and other impurities.  One of the benefits of the on-site regeneration process would be a more consistent concentration of acid.  The capital cost and operating costs would need to be evaluated compared to the cost for disposal of the acid.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"707","optionName":"Spent Acid Evaporation","description":"The spent acid waste stream is a candidate for evaporation utilizing methane gas generated from landfills.  Initial conversations have taken place (12\/2004) to explore volumes and logistics of evaporation.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"708","optionName":"Binder Management","description":"Reduce waste by using 100% of the binder in the containers.","processId":"254","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"709","optionName":"Lead Reduction in Scrap","description":"Develop vendor certification to ensure purchased scrap contains only trace amounts of lead.","processId":"255","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"710","optionName":"Housekeeping","description":"Minimize offspec batches by proper cleaning of feed hoppers and screws.","processId":"244","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"711","optionName":"Reuse of Tank Washout","description":"Solvent used for washing out paint mixing tanks will be saved and reused in new batches.","processId":"136","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"712","optionName":"Recylce treated waste water","description":"Find areas within and without the facility where treated waste water can be used.  For example, our treated water is reused in washing the inside of chemical barges.  This water is used in place of fresh water.","processId":"88","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"713","optionName":"Water Recycle \/ Reuse","description":"Eliminate all single pass water uses by recyling or reusing.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"714","optionName":"Metal Reclaimation","description":"Find economically viable vendor for grinding dust reclaimation.","processId":"256","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"715","optionName":"Metal Reclaimation","description":"Find economically viable vendor for metallic baghouse dust reclaimation.","processId":"257","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"716","optionName":"Extend useful bath life","description":"By gathering data to understand the affecting process parameters, we can monitor and control those parameters to extend the bath life and minimize tank dumps,","processId":"258","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"717","optionName":"Recycle cleaning water","description":"Reduce waste by recycling cleaning water from process area to be utilized as flush water for end use in treatment.","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"718","optionName":"Reduce Emissions from Reactor PE Vents","description":"Batch emissions from three reactor vents (A, C & D) will be reduced by replacing existing PE separators with new PE Storage bins and PE cyclone separators. The new equipment will reduce or eliminate these emissions.","processId":"259","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"719","optionName":"Process Heat Recovery","description":"Recover heat from the Ovens and heat exchanger stacks in order to preheat oil and or water.  This will decrease the amount of Natural gas needed to heat the oil or water.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"720","optionName":"Preventative Maintenance","description":"Continue to perform monthly leak detection PM's on process, packaging and facility equipment.  Update the PM's to include a standards check to ensure that the equipment is being operated at the desired settings.","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"721","optionName":"Evapo-Kleen-E Reduction","description":"One of the constituets of Evap-Kleen-E is Nitric Acid.  We need to explore using different chemicals in order to reduce the amount of Nitric Acid used at the facility.","processId":"260","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"722","optionName":"Container Rinsing","description":"Minimize water volume when rinsing shipping containers and try to capture rinsate for re use.","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"723","optionName":"product manufacturing - reaction","description":"chemicals that will become a waste stream after removal from manufacturing process","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"724","optionName":"xx","description":"xx","processId":"261","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"725","optionName":"Batch Compatibility","description":"All formulas created are based on compatibility with each other so that tanks and drums may be reused with one another.  This method virtually eliminates the need for cleaning except in very special circumstances.","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"726","optionName":"Obsolete Stock","description":"Identify material that is no longer suitable for sale.  Recycle that inventory into new like material batches.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"727","optionName":"Returns and Reworks","description":"Returns are tested for quality and either dispersed to obsolete stock or returned to inventory to be resold.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"728","optionName":"Off-Spec Materials","description":"All materials that are formulated and do not meet quality assurance standards are returned to be reworked into alternative products.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"729","optionName":"Spills","description":"Capture materials within containment areas and package it for use in future batches.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"730","optionName":"Spill Clean-Up Materials","description":"Processed as Hazardous Waste.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"731","optionName":"Filters & Filter Bags","description":"Dry Filters are disposed to Plant Waste.  Wet Filters are disposed to Hazardous Waste.  Fixed filters are used where possible where they are cleaned with solvent.  The solvent is packaged for use in future batches.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"732","optionName":"Manufacturing Package Waste","description":"Purchase bulk re-usable bags whenever possible.  Fiber Drums are disposed of as General Plant Refuse. Cardboard is also General Plant Refuse. Metal Drums are returned to supplier or sent to a Drum Recycler.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"733","optionName":"Pallets","description":"Returnable pallets are returned to supplier for reuse.  Non-returnable pallets from suppliers are used for inhouse use or shipping orders.  Broken pallets accumulate and are sent to pallet supplier to be refurbished.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"734","optionName":"Plant Sweepings","description":"Sweepings from Plant, Docks, and Parking area.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"735","optionName":"Paper","description":"Non-sensative papers or documents are recycled inhouse as note paper or shredded packing material.  Sensative papers or documents are shredded and disposed of.","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"736","optionName":"Aluminum Cans","description":"All personnel must recycle any and all soda and drink cans.","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"737","optionName":"Batteries","description":"All batteries are recycled.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"738","optionName":"Lower the dewpoint temperature","description":"Invista is considering lowering the temperature of the gas as low as possible before it enters the pipeline. However, this project will take some time to design and may require a large amount of capital.","processId":"262","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"739","optionName":"Sell off spec Jet fuel for product manufacture","description":"Explore the possibility of selling off specification jet fuel for use in the manufacture of another product.","processId":"263","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"740","optionName":"Purchase non-mercury thermometers ","description":"Establish a laboratory purchasing procedure to ensure only non-toxic thermometers are purchased.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"741","optionName":"Remove parts slowly ","description":"To prevent spillage, train employees to remove the parts from the cleaner slowly.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"742","optionName":"Reuse solvents ","description":"Install filtration or distillation units to collect solvent for reuse.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"743","optionName":"Cover sinks ","description":"Cover sinks to prevent solvent evaporation loss","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"744","optionName":"Minimize bench testing errors","description":"Minimizing bench testing errors would reduce the volume of test reagents utilized (and therefore waste generated) due to the need for re-running erroneous tests.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"745","optionName":"Reduce Acetylene Gas Flow","description":"By reducing the acetylene gas flow in the pipeline, less condensate will condense out of the gas as the temperature drops to ground temperature.","processId":"262","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"746","optionName":"Disposal of Lime Kiln Dust","description":"Find a customer who will buy the lime kiln dust.","processId":"264","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"747","optionName":"Cleaner Burning Engines","description":"Replace older heavy machinery with new machinery.  The cleaner burning engines will greatly reduce NOx emissions.","processId":"265","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"748","optionName":"BMP'S","description":"EROSION CONTROL","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"749","optionName":"Recycle papr","description":"Have recycling bins available throughout the offices.","processId":"266","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"750","optionName":"recycling of cans","description":"Put recycle bins for cans throughout the plant","processId":"267","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"751","optionName":"paper recycling","description":"Place paper recycling bins throughout office areas.","processId":"268","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"752","optionName":"Blood Pressure Units","description":"Replace mercury blood pressure units with non-mercury alternatives.","processId":"269","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.h2e-online.org\/tools\/merc-hosp.htm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"753","optionName":"Replace mercury thermometers ","description":"Replace mercury thermometers with non-mercury alternatives. ","processId":"269","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.h2e-online.org\/tools\/merc-hosp.htm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"754","optionName":"Mercury spill-response ","description":"In case of a very small spill (such as breakage of a fever thermometer):  Try to ventilate the room to outside air and close the room off from the rest of the house. Promptly turn off central heating or cooling systems. Be sure to seal the heating and air-conditioning ducts. If available use fans for a minimum of one hour to help ventilate the room.  Pick up the mercury with eye dropper or scoop up beads with a piece of paper and place it in a sealable plastic zipper bag, a plastic or glass jar or bottle and tightly close the lid. Use any non-metallic material to clean up scattered mercury beads - a suitable scraper and dustpan can be constructed from a plastic soda bottle or similar container. Leave the recovered mercury in the room where the spill occurred. Then, call your local health department for the nearest approved mercury disposal location. If the disposal location is not convenient, wrap mercury and broken glass in plastic or newspaper and dispose of with other household solid waste.  When cleaning up a very small mercury spill:  DO NOT use household products to clean up the spill - particularly Windex\u00ae, Formula 409\u00ae, bleach or similar cleansers containing ammonia or chlorine. They will react violently with mercury, releasing toxic gases.  DO NOT attempt to clean up the mercury by sweeping or by using a vacuum cleaner. Never use a household vacuum cleaner because it causes the metallic mercury to vaporize in the air, creating greater health risks. And, you may have to dispose of the vacuum cleaner later.  DO NOT place contaminated garments in a washing machine or clothes dryer or combine with other clothing. Instead, place contaminated garments in a plastic bag and then seal the bag before ensuring proper disposal.  DO NOT wash mercury into drains. ","processId":"269","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.kdhe.state.ks.us\/mercury\/what_to_do.htm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"755","optionName":"Work with suppliers","description":"Call upon vendors and group purchasing organization (GPO) to identify and develop alternatives for harmful and\/or wasteful products and materials.","processId":"270","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.sbeap.org\/ppi\/publications\/Healthcare_C","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"756","optionName":"Wasteful Packaging","description":"Work with suppliers to minimize wasteful packaging.","processId":"270","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.sbeap.org\/ppi\/publications\/Healthcare_C","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"757","optionName":"reusable shipping","description":"Receive supplies in reusable shipping containers.","processId":"270","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.sbeap.org\/ppi\/publications\/Healthcare_C","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"758","optionName":"Office Paper","description":"Use office paper with at least 30% recycled content.","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"759","optionName":"(PVC) and DEHP","description":"Evaluate alternatives to polyvinyl chloride (PVC) and DEHP-containing products.","processId":"270","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"760","optionName":"Centralized System","description":"Central system in place for tracking and quantifying the amount of chemicals purchased, dispensed, and disposed of.","processId":"270","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"761","optionName":"Conduct Baseline Assessment","description":"Create a baseline of energy performance for your healthcare facility using EPA\u2019s benchmarking tool.","processId":"271","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.energystar.gov\/ia\/business\/healthcare\/n","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"762","optionName":"Upgrades to Facility","description":"Implement upgrades in the following areas.   a. Heating\/ventilation upgrades b. Air-side cooling economizer cycle c. Programmable thermostats d. Control ventilation rates to minimum requirements e. Energy-efficient lighting upgrades f. Lighting occupancy sensors","processId":"271","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"763","optionName":"Water Conservation","description":"Implement some of the following water-efficient equipment or practices. a. Low-flow toilets b. Low-flow faucets c. Automatic faucet shut-off d. Low-flow showerheads e. Flow-control mechanisms f. Recirculating cooling water g. Recirculating sterilizer water h. Kitchen equipment i. Regular inspection and repair of leaks j. Landscaping\/irrigation k. Low-water, x-ray process","processId":"271","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.sbeap.org\/ppi\/publications\/KS_hospital_","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"764","optionName":"reduce and reuse of solvents","description":"Reduce and\/or reuse by distillation processes of the waste isopropanol","processId":"272","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"765","optionName":"Return Samples","description":"Return samples back to place of origin. Instead of you paying disposal fees return them back to the customer.","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"766","optionName":"Compatible Waste","description":"Mix compatible waste instead of having different waste streams for every waste that you may have. This may help with cost depending on the waste and how you are charged for your waste.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"767","optionName":"Recycle ","description":"Recycle any material collected during tank clenaing.","processId":"273","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"768","optionName":"Chemical; testing","description":"Increase testing of chemical concentration to ensure chemical is viable for continued use before disposal.","processId":"273","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"769","optionName":"Optimization of Process-conserve nickel","description":"The area is working on using less nickel in the process and running more efficiently.","processId":"274","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"770","optionName":"Conservation of Sulfuric acid","description":"Utilize the sulfuric acid in the waste steams to control the pH.","processId":"275","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"771","optionName":"Methanol-reuse","description":"Methanol is almost entirely recovered as part of the process.  Occasional waste from MESA loop.","processId":"276","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"772","optionName":"Investigate Abnormally High Waste Generation Rates","description":"If unusually high waste generation rates are noticed, the pipeline operator will contact Invista for Invista to investigate why the water rate has increased.","processId":"262","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"773","optionName":"Purchasing smaller quantities of solvents","description":"Training the Principle Investigators and laboratory workers about RCRA and the \"cradle-to-grave\" requirements of hazardous materials we encourage them to purchase smaller quantities of solvents and other laboratory chemicals which will cut back on eventual wastes.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.tceq.com","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"774","optionName":"Conducting shop surveys to reduce waste","description":"Examining the results of the laboratory safety evaluations is an effective method to reduce chemical volumes and types with the goal of preventing and reducing spills and reducing waste stream volumes.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"775","optionName":"replace mercury switches","description":"As campus buildings undergo renovation it is an ideal time to replace Hg components such as mercury switches.","processId":"269","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"776","optionName":"Replace Hg manometers","description":"As part of the Central Energy Plant upgrade all mercury bearing manometers are replaced with non-mercury digital replacements.","processId":"269","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"777","optionName":"Hazardous waste generator training","description":"Providing regular training to laboratory and shop personnel on the proper handling and disposal of hazardous, universal and non-reportable wastes.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uthscsa.edu","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"778","optionName":"Reduce quantities of hazardous waste  ","description":"We can reduce the quantities of hazardous waste requiring disposal at the university by following proper waste reduction procedures, minimizing the purchased quantities, and substituting non-toxic products whenever possible.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"779","optionName":"Air Emissions Reduction","description":"Retrofit boiler burners with low NOx burners and controls to reduce nitrogen oxide emissions from boilers","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uthscsa.edu","userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"780","optionName":"Silver recovery","description":"All photographic fizer is processed through a silver recovery machine to retain the silver flake and remove the heavy metal from the effluent.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"781","optionName":"Photographic film recycling","description":"All x-ray photographic film is saved and processed by a vendor to recover the silver from the film.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.uthscsa.edu","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"782","optionName":"Reduce waste water by diverting rainwater ","description":"Install gutters in buildings to divert rain water from process areas","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"783","optionName":"Upgrade bag house bags","description":"Upgrade bags in bag house to reduce carryover to scrubber thus reducing the frequency of change out","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"784","optionName":"Install a tank cleaning system for Spray dryer","description":"Install a vendor-packaged unit to clean the spray dryer with high pressure water thus reducing the quantity of waste water generated","processId":"47","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"785","optionName":"Install a tank cleaning system for Spray dryer","description":"Install a vendor- packaged unit to clean spray dryer using high pressure water. Change will reduce the quantity of waste water generated from cleaning operaton","processId":"73","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"786","optionName":"Ammunition Plant","description":"Manufacturing of explosoive ammunition","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"787","optionName":"Designate Waste Min. Employee","description":"Designating a specific person or position enhances waste minimization\/pollution prevention prospects since at least one person becomes accountable to assess P2 opportunities and measure gains.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"788","optionName":"Evaluate weight yield\/volume yield","description":"Regular assessment of hydrocarbon loss is crucial to P2 efforts since a seemingly insignificant 0.01 % weight loss translates into approximately 40,000 - 50,000 lbs. hydrocarbon loss per month for a relatively small 50,000 BPD refinery.   It is very difficult to reduce hydrocarbon losses to the environment if the refinery weight yield is not regularly completed to attempt quantification of the loss.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"789","optionName":"Segregation of oily from non-oily wastes ","description":"Segregation of these wastes significantly reduces total oily waste generation by avoiding contact of non-oily wastes with oily process sewers.   Examples of non-oily process wastes to segregate from oily process wastewater systems include water softener sludges generated from lime softening for boiler water (& some cooling waters), boiler blowdown solids, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"790","optionName":"Control stormwater and windblown solids ","description":"Successful, significant control of non-contaminated storm solids can avoid generation of hundreds of tons of oily waste by avoiding flow through oily wastewater system.   These solids become coated with oil in process sewers and are subsequently deposited as waste in downstream separators, etc.  Controls included fencing or covering of oily wastewater management structures (ex: ABTU's, equalization basins), curbing & paving earthen areas which could drain to oily wastewater system, sediment retention at oily sewer grates, re-routing stormwater, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"791","optionName":"Minimize use of drums for chemical additives ","description":"Minimizing use of drums prevents pollution by reducing the wasted residual which is not recovered from each chemical additive drum (normally > 1 gal. or 8 lbs.).   Since it is not unusual for even a small refinery to use over 200 different chemical additives and potentially over 500 - 1,000 drums in a year, this effort yields significant P2 benefits.   Methods normally consisted of requiring chemical vendors to supply chemicals in refillable, \"PORT A FEED\" or similar containers supplied by vendors.","processId":"154","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"792","optionName":"Eliminate hazardous chemicals in the cooling tower","description":"Eliminate  hazardous chemicals in the cooling towers.  Examples of common chemicals include chromate corrosion inhibitors and pentachlorophenol biocides.  Explore alternatives like conversion to phosphate corrosion inhibitors and to chlorine and or bromine-based biocides.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"793","optionName":"Eliminate use of PCB's in electric transformers ","description":"One way to do this is by: (1) draining Poly Chlorinated Biphenyls (PCB) dielectric oil from transformers; (2) adding non PCB oil; (3) placing transformer back in service for at least the TSCA regulatory requirement of 90 days and; (4) testing the dielectric oil for PCB content < 50 parts per million (ppm).   IF necessary, repeat the process until the PCB content < 50 ppm.   It may be better to change the whole transformer.  Both initiatives reduce PCB pollution from future transformer leaks, accidents, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"794","optionName":"Eliminate use of mercury in instruments","description":"Removing instruments,  storage tank vacuum \"breakers\"  and other equipment containing mercury will significantly reduce the release of mercury into the environment from equipment leaks, accidents, fires and other mishaps.   ","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"795","optionName":"Maximize de-oiling\/de-watering of oily wastes ","description":"Results in significant P2 with recovery of hydrocarbons (HC) and avoids environmental costs of shipping water with wastes and saves energy with less water in wastes going to fuels programs, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"796","optionName":"Flare gas recovery ","description":"Recover refinery gases that are normally flared to atmosphere and lost by refrigeration\/adsorption process.  ","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"797","optionName":"Install oil\/water interface probe in the crude oil","description":"Continuous level detection of oil-water interface with Agar probe significantly reduces oil losses to brine effluent of desalter unit and reduces corrosive contaminants in crude oil leading to downstream generation of hazardous wastes in fractionating towers, heat exchangers, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"798","optionName":"Add additional crude treating\/ conditioning vessel","description":"Additional vessels installed upstream of crude  oil desalter units will  improve desalter performance with more gentle waterwash (avoiding tight emulsions),  more residence time for sediment removal.  This can result in less hazardous waste generation and hydrocarbon loss to brine wastewaters.  Improved removal of sediments upstream of the desalter reduces plugging in the desalter brine draws consequently reducing concerns such as \"vortexing,\" which leads to oil loss with brine wastewater.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"799","optionName":"Use Acoustic meters for large relief valves ","description":"Acoustic meters installed on larger relief valves offer better detection of relief valve operation, reseating (closing), etc.   This significantly reduces hydrocarbon losses.   These acoustic meters can be more reliable than hydrocarbon (HC) sensors due to HC sensors being more vulnerable to corrosion & their more \"fickle\" nature in general.","processId":"115","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"800","optionName":"Mass flow meters in flare system ","description":"Measuring flare gas flow rates is crucial step to reducing unnecessary hydrocarbon gas losses to refinery flare system. Mass flow measurements are often an innovative,  significant improvement over volume flow measurements which are more vulnerable to erroneous fluctuations, corrosion, etc.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"801","optionName":"Manufacture sodium hydrosulfide from spent caustic","description":"Recover spent caustic solutions and purify them  to manufacture sodium hydrosulfide, a valuable component in metals refining & pharmaceutical production.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"802","optionName":"Large volume gas compressor speed control ","description":"Save up to 25% electrical usage by trimming speed and amperage use of compressor in proportion to gas flow rates.   ","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"803","optionName":"Install oxygen analyzers installed in flue gas","description":"Significant energy savings can be achieved by controlling excess air\/oxygen to furnaces.  It eliminates the need to invest energy to preheat much more incoming air.  ","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"804","optionName":"Equip vacuum distillation unit eductors","description":"Eductors lower pressure in vacuum towers thereby lowering distillation temperature requirements.  They also function to recover overhead vapors from distillation. Hydrocarbon loss can be significantly reduced with improved heat exchange system to condense vacuum tower overhead vapors.  Fuel gas formerly lost can go to distillation unit furnaces and lower energy demands.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"805","optionName":"Air cooler at Hydrodesulfurizer (HDS) unit ","description":"Hazardous waste generated from conventional cooling water loop heat exchanger bundles can be avoided and energy conservation achieved by using air coolers\/heat exchangers in place of cooling water.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"806","optionName":"Modify Fluid Catalytic Cracking Unit ","description":"Cyclone equipment used to separate fine catalyst particulates from Clarified Slurry Oils (\"CSO\" or heavy fuel oils) can be modified to significantly reduce source of listed hazardous waste.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"807","optionName":"Pretreatment of storage tank water draws","description":"Put additional, modified oil\/water\/solids separator in place for storage tank field water draws. This significantly reduces oil contamination of wastewater and improves oil recovery.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"808","optionName":"Gasification of wastes","description":"Wastes can be sent to gasification plant to produce clean, on-specification gas and liquid fuels instead of incineration.  These include Clarified Slurry Oil (CSO) listed hazardous wastes, crude oil tank bottoms and other wastes.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"809","optionName":"Improved heat exchanger control ","description":"Add control equipment for more efficient routing of alkylation vent gas through Heat Exchangers (HETX) to reduce hydrofluoric Acid (HF) venting and improve overall gas (primarily propane) recovery at unit.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"810","optionName":"Convert furnace burner to use ASO","description":"Recover BTU value of Acid Soluble Oil (ASO)  instead of shipping it offsite as waste.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"811","optionName":"Chloride guard beds ","description":"Install adsorption beds to remove chlorides & other corrosive material in hydrogen-rich feed to compressor for distillate desulfurizer unit (DDU).  This leads to reduced contaminants\/waste and less compressor downtime.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"812","optionName":"Improve slop oil recovery ","description":"Add a tank mixer to improve efficiency of de-emulsifying agent in slop oil \"rag layer\").  This can result in less slop oil going to wastewater and\/or hazardous waste.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"813","optionName":"Segregate & recover spent caustic","description":"Different types of spent caustic can be segregated, collected and used for making cresylic acid instead of treatment and disposal.","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"814","optionName":"Upgrade crude oil desalter ","description":"Upgrade desalter equipment to more efficiently remove salt and other impurities from crude oil. This can  result in significantly reduced oil loss to wastewater and reduced generation of corrosion-derived hazardous waste in equipment downstream of the desalter (distillation\/fractionating tower trays, overhead systems, etc.).","processId":"277","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/peakstoprairies.org\/pdf_files\/petroleum.cfm","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"815","optionName":"Fugitive Air Emissions Lab Pack\/Repack","description":"Control of Fugitive Air Emissions During Lab Pack\/Repack,Operations.","processId":"160","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"816","optionName":"Fugitive Emissions Bulk Consolidation Activities","description":"Control of Fugitive Emissions from Bulk Consolidation Activities using Carbon\/Particulate Filters.","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"817","optionName":"Automatic Voltage Regulator for Electrocoating","description":"Install an automatic voltage regulator onto your electrocoating paint system.  Voltage to the electrocoating system is adjusted automatically according to the part size in the paint tank.  Automatic adjustments result in reduced paint usage when compared to manual voltage adjustments.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"818","optionName":"Product returned to warehouse","description":"Each drum or tote should be completely emptied before returning the container to the warehouse.","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"819","optionName":"Drill Site Minimization","description":"test ","processId":"279","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"www.zerowastenetwork.org\/hub\/p2rx-mod\/toc.c","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"820","optionName":"Removal of Process","description":"Due to facility closure, this process will no longer be performed","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"821","optionName":"Facility closure","description":"Facility will be closed, no lamps will be removed by facility\/company in the future","processId":"78","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"822","optionName":"Process removal","description":"Facility will be closed, and process will no longer be performed","processId":"280","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"823","optionName":"Facility closure","description":"Facility will be closed, and equipment sold\/removed","processId":"281","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"824","optionName":"Facility closure","description":"Facility will be closed, no further recyclable cardboard will be generated","processId":"282","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"825","optionName":"Recycling of Hazardous waste","description":"Solvent recovery, removing solids form paint thinner, then used for cleaning purposes.  Reducing total waste generated at facility.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"826","optionName":"Reduce Contact  Resistance","description":"Keeping contacts and bus bar connections tight and free of corrosion is a low-cost way to save energy by reducing energy (heat) loss. A slight voltage drop across contacts or increased temperature of the connection area suggests attention is needed. Electrical joint compounds can be helpful in reducing contact corrosion.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"827","optionName":"Biodegradable Lubricant","description":"Convert to biodegradable lubricant.","processId":"159","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"828","optionName":"Elimination of Nickel Plating Process","description":"Locate an outside contractor to produce the necessary nickel plating for the required battery components.","processId":"283","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"829","optionName":"Install abatement equipment to reduce emissions","description":"Insatll abatement equipment on semiconductor manufacturing tools that eliminate ozone emissions","processId":"284","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"830","optionName":"Install abatement equipment to reduce emissions","description":"Install abatement equipment on semiconductor manufacturing tools that eliminate ozone emissions","processId":"285","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"831","optionName":"Solid Waste Recycling","description":"Implement recycling activities and source reduction activities to reduce the amount of landfilled waste generated at the facility.  The option will include identifying wastestreams that may be reused as products.","processId":"285","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"832","optionName":"Reduce Styrene from operations","description":"Reduce styrene emissions by purchasing low styrene resins when possible","processId":"286","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"833","optionName":"Use Non-atomizing spray guns","description":"When possible use only non-atomized spray guns when applying resin to molds.","processId":"286","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"834","optionName":"Cover acetone source","description":"Make sure acetone containers are covered at all times when not in use.","processId":"286","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"835","optionName":"Good management practices","description":"Develop a list and use good management practices when manufacturing.","processId":"286","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"836","optionName":"Water Reduction Projects","description":"The site will implement numerous projects that will reclaim water from industrial sources and use this recycle the water for use in cooling towers and air pollution abatement equipment.","processId":"285","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"837","optionName":"REUSE","description":"WE TAKE ALL OUR WASTE PAINT AND SOLVENT AND BLEND IT BACK WITH OUR PRIMER","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"838","optionName":"Update water filtration system for Electrocoat","description":"Replace existing water RO \/ DI system with a double pass RO system.  Double pass RO will provide water with a low mS count that in turn helps to control the conductivity in a Electrocoat system, requires less paint, and produces less waste.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"839","optionName":"Cardboard tubes, pallets, boxes","description":"recycle to local center","processId":"287","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"840","optionName":"DISTILLATION OF NON-USABLE CEMENTS","description":"This Facility has incorporated a distillation process to distill (1) off-spec cement products (material that did not meet formulation standards) and (2) out-dated cement products (these are consumer products which have a \"use before date\" which was exceeded).  The purpose of the distillation process is to recover as much organic solvent as possible to be reused with new formulations.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"841","optionName":"Recycle wash solvent in the process","description":"Add wash solvent as a raw material to specific paint products.","processId":"288","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"842","optionName":"Re-work in specific paints","description":"Rework where appropriate in batches of paint.","processId":"289","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"843","optionName":"deletemeboiler option","description":"Boiler chem palnt","processId":"290","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1079","optionName":"Replace coil","description":"Replace coil, investigate alternative designs.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1080","optionName":"Use existing steam","description":"Use existing steam superheat.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1081","optionName":"Cogeneration from 'waste' heat","description":"Consider cogeneration options for generating electricity or using \"waste\" heat. Or, conversely using waste heat from electrical generation to produce steam.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1082","optionName":"Continuously monitor and control water chemistry","description":"Continuously monitoring & controlling water chemistry reduces water treatment chemical use and improves performance.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1083","optionName":"Monitor stack gases","description":"By monitoring stack gases, inputs to boilers can be adjusted for optimum efficiency.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1084","optionName":"Monitor & Repair Steam Leaks","description":"Develop a maintenance program to test for and fix steam leaks.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1085","optionName":"Maintain steam traps","description":"Inspect and repair steam traps","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1086","optionName":"Insulate steam lines","description":"Insulate steam distribution and condensate return lines","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1087","optionName":"Improve boiler combustion efficiency","description":"Improve boiler combustion efficiency","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1088","optionName":"Minimize boiler blowdown","description":"Minimize boiler blowdown to save on treatment chemistry and wastewater generation","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1089","optionName":"Recover waste heat","description":"Use feedwater economizers for waste heat recovery","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1090","optionName":"Return condensate","description":"Return hot condensate to the boiler to reduce the energy needed to heat fresh water.","processId":"290","reductionPercent":null,"implementCost":null,"priority":null,"urlAddress":"http:\/\/www.chemalliance.org","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1091","optionName":"Pollution prevention training program","description":"All employees are trained in RCRA Regulations, spill prevention and clean-up.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1092","optionName":"Wash Section Improvements","description":"Optimize the caustic wash section in the alkylation unit to reduce the spent caustic generation at the facility.","processId":"137","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1093","optionName":"Process Manufacturing - Alkylation Wash Section","description":"Alkylation wash section using dilute caustic to wash crude alkylate to remove unreacted catalyst and neutralize the in process stream.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1094","optionName":"Product Filtration","description":"Filtering of Product generates hazardous filter bags containing benzene.   Sent for incineration as disposal method.","processId":"157","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1095","optionName":"Requirements on Vendor Quality","description":"Improve quality of vendor shipped products by giving preference to an ISO9001 registered vendor (when pricing allows), this reduces amount of waste generated by damaged  or not built to specification products.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1096","optionName":"Develop\/Implement receiving process procedures","description":"Develop and implement procedures to identify incorrect or damaged raw stock during the receiving process; Items will be returned to vendor, thus reducing costs, lost production time and reducing amount of waste to be disposed onsite.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1097","optionName":"Reduce or Eliminate rebuilds ","description":"Reduce or Eliminate rebuilds which result due to employee in- attention to  non-routine specifications noted on work orders. Facility will develop a way to flag unique work orders so that employees will notice items that are different from the usual work order, thus reducing costs, lost productivity and amount of waste generated from tear-offs of incorrectly installed parts.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1098","optionName":"Remix used coating cleaner with paint","description":"Use this paint to paint areas of your product which are largely unseen by the end-product user. For example, under trailer, car, etc.","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1099","optionName":"Process Change","description":"Consider converting from spray-coat to powder coat","processId":"46","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1100","optionName":"Remix thinners\/cleaners with paint","description":"Use the re-mixed thinner\/paint to coat areas which are not higly visible to the consumer's eye. i.e, under trailer, etc.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1101","optionName":"Wood scrap reuse for packaging","description":"Cut wood scrap into smaller pieces and use for shipping your product. Can keep items from rubbing together, etc.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1102","optionName":"Wood Scrap-Allow community to pickup","description":"Allow non-contaminated wood scrap or wood pallets to be picked up and used by community members. i.e., fire dept. burns pallets and practices putting out the fire. Wood can be used by arts and crafts individuals, etc.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1103","optionName":"Recycle","description":"Recycle wood pallets and boxes by reuse or chipping for ground cover.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1104","optionName":"Recycle","description":"Recycle sandblast media for reuse and recycle coating waste for metals.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1105","optionName":"Filtering of Tank Solution","description":"A fritted filter pot is used to filter tank liquids  on the anodizing process. This apparatus removes oil scum and floating inert material that reduces the effectiveness of the process solutions. It is predicted that this filtering mechanism will as much as double  the useful life of the tanks. This will reduce chemical purchases by a substantial amount annually.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1106","optionName":"Use of Continuous Feed Pumps","description":"The use of continuous-feed chemcial pumps to maintain the effectiveness of the bath longer. The previous method of allowing the bath to weaken substantially prior to a large acid addition did not fully replenish the activity of the bath. This required the dumping and recharging of the tank on a more frequent basis. The implementation of these pumps has already increased the average life of the baths.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1107","optionName":"Discontinuation of Extremely Hazardous Processes","description":"The discontinuation of the nickel plating process and the Cadmium\/Cyanide Etching process was implemented due to a high cost of operation not justified by amount of process activity. The removal of these processes that use highly toxic materials reduces on going chemical cost, future disposal cost and employee exposure to hazardous materials and waste.","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1108","optionName":"Best Management Practices","description":"A review of management practices will be done to determine if there is minimal waste generation associated with this activity.","processId":"291","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1109","optionName":"Solvent Recovery System","description":"Investigate on-site solvent recovery technologies. There are systems available to reclaim even small amounts of paint related solvent for reuse.","processId":"291","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1110","optionName":"Increase use of RCS units","description":"RCS is a ratio control paint system. It mixes the paint, hardener, and solvent to the correct ratio while painting is in progress, thereby eliminating the need for manual mixing which always results in excessive paint being mixed. RCS system must be properly maintained to get the full benefit.","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1111","optionName":"CHEMICAL IMPREGNATION","description":"IMPREGNATION OF CHEMICALS INTO WOOD PRODUCTS BY USE OF VACUME AND PRESSURE.","processId":"292","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1112","optionName":"RAW MATERIAL CLEANING","description":"CLEAN ALL MATERIALS BEFORE ENTERING PRESSURE TREATING PROCESS","processId":"292","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1113","optionName":"Reclassify as universal waste","description":"Removal of paint coatings using bead blasting creates solid paint wastes.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1114","optionName":"INVENTORY CONTROLL","description":"CONTROLL CONDITION OF INVENTORY FORDEDUSTING AND CLEANING BEFORE ENTERING TREATING CYCLE","processId":"292","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1115","optionName":"Automated Equipment requiring less solvent","description":"Automated Equipment usually requires much small amounts of sample and solutions","processId":"293","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1116","optionName":"0003203H Parts washer solvent","description":"Reduce amount of waste solvent currently generated by changing procedure used to determine solvent change out (SR) and begin trials with other non-hazardous solvents to select, if possible, a suitable replacement solvent such as an aqueous.","processId":"151","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1117","optionName":"Solvent replacement ","description":"Reduce amount of waste solvent currently generated by changing procedure used to determine solvent change out (SR)and begin trials with other non-hazardous solvents to select, if possible, a suitable replacement solvent such as an aqueous.","processId":"294","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1118","optionName":"0004209H Paint Waste","description":"Reduce amount of Paint waste currently generated by changing procedure used to determine paint change out (SR)and begin trials with other non-hazardous paints to select, if possible, a suitable paint such as a waterbase paint.","processId":"291","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1119","optionName":"Reduce amount","description":"Reduce amount of waste currently generated by changing procedure used to determine change out (SR)and begin trials with other non-hazardous paint removers to select, if possible, a suitable replacement such as a waterbase remover","processId":"295","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1120","optionName":"Recycling procedure","description":"Get with the EPA, local agencies and Corporate Environmental to see if we can give what Sumped fuel we don't use in ground equipment, away.","processId":"296","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1121","optionName":"Plant waste","description":"Reduce amount of waste currently generated by changing procedures. Get with Local, State, Federal and Corporate Environmental agencies to see just what can go in a landfill.","processId":"297","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1122","optionName":"Sequence Production Runs","description":"Schedule as many similier products to be manufactured to limit clean out of equipment between mixes.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1123","optionName":"Segregate Parts being bead blasted","description":"Segregate parts and machines used to blast parts that have heavy metals on them to minimize the wastestream","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1124","optionName":"Segregate Parts being bead blasted","description":"Segregate parts and machines used to blast parts that have heavy metals on them to minimize the wastestream","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1125","optionName":"PP elements","description":"Describe elements of an effective PP plan thru classroom training to ensure employee involvement.","processId":"49","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"1126","optionName":"Forklift operation","description":"Employee training on proper forklift driving to reduce damaged goods from forklift incidents.","processId":"51","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1127","optionName":"Organize Inventory","description":"Arrange inventory to reduce energy consumption from transporting ingredients long distances.","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1128","optionName":"Metalworking","description":"The cutting, welding, grinding, sanding and machining of metal parts.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1129","optionName":"Filter System","description":"The installation of a Filter System would save a little, but not as much as figured.","processId":"298","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1130","optionName":"Less Alodine refills","description":"Schedule less change out of Alodine","processId":"299","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1131","optionName":"Up maintenance hours ","description":"Get with Engineering and see if the hours can be changed when Batteries have to be serviced.","processId":"300","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1132","optionName":"Boom-Box","description":"Get with the TCEQ to ease the restrictions on the Regulations on disposal of Squibs (1.4c)explosives, if a company has a Boombox. This Boombox is made for detonating Squibs, Explosive Bolts and Flares.","processId":"301","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1133","optionName":"Time Change","description":"Add more time before change-out.","processId":"302","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1134","optionName":"Boom Box","description":"Get with the TCEQ to ease the Regulations on disposal of Explosive Bolts, if a Company has a Boom Box that will detonate Explosive Bolts,Squibs and Flares.","processId":"303","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1135","optionName":"Waste Stream Seperation","description":"Keep used oil and the hazardous solvents used in the process seperate to reduce the volume of hazardous waste.","processId":"304","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1136","optionName":"Flush Material","description":"Flushing product thru pipelines to remove old material and dry piping from after washing","processId":"79","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1137","optionName":"Shop Towel Service","description":"Investigate the possiblility of contracting shop towel service to provide lint-free towels. Collect dirty towels for return to service for cleaning.","processId":"297","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1138","optionName":"Recycle","description":"Investigate possible recycling of dust\/fiberous material as filler material in road materials or cinder block manufacturers.","processId":"305","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1139","optionName":"Recycle","description":"Keep different metals separate and collect for recycling.","processId":"306","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1140","optionName":"There is no option","description":"The only way to reduce waste from this activity is to reduce production and that is not feasible.","processId":"307","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1141","optionName":"Recycle","description":"Consider other types of blasting media that might be recycleable.","processId":"223","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1142","optionName":"Best Management Practices","description":"Determine if blasting media is being discarded while still capable of reuse.","processId":"223","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1143","optionName":"Paint Equipment Cleaning Stations","description":"Investigate use of non-solvent systems for cleaning paint spray guns.","processId":"291","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1144","optionName":"Best Management Practices","description":"Evaluate use of all machining products to make sure all products are used effectively before being replaced or discarded.","processId":"306","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1145","optionName":"Best Management Practices","description":"Evaluate whether motor oil can be used for more than one test before being recycled.","processId":"308","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1146","optionName":"Best Management Practices","description":"Determine that operating procedures are being followed. Evaluate if present procedures are written to minimize waste.","processId":"309","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1147","optionName":"Scrap Reduction","description":"Reduce amount of scrap generated by reduction of off-specification products, enhanced use of products, etc.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1148","optionName":"Recycle Washwater","description":"Using new technology, reclaim the washwater, remove contaminants and re-use all water.  This would eliminate the need for neutralization and evaporation ponds.","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1149","optionName":"Test Options","description":"Delete this option","processId":"311","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1150","optionName":"Outsourcing of non-essential sheet metal ","description":"Carrier Corporation generates scrap metal (copper, aluminum, and steel) from the fabrication processes throughout the Carrier Plant.  Fabrication includes the following processes. \u00b7Heavy Presses \u00b7Brake Presses \u00b7Fin Presses \u00b7Cutoff Shears \u00b7Uncoilers and Straighteners \u00b7Maintenance and Tool & Die operations. Our current strategy is to continue with the outsourcing of non-essential sheet metal fabrication throughout the plant.  Educate the hourly and salary workforce and explain to them the adverse factors of the waste that is being generated from the fabrication process.  Educate all employees of the benefits from recycling the metal products we use and ask them to participate.   Urge employees for suggestions to help minimize waste generation in their work areas and all other areas of the plant.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"0"}, {"optionId":"1151","optionName":"WASTE LUBRICATION OIL","description":"THIS WASTE STREAM IS A RESULT OF THE LUBRICATION OF OUR PROCESS EQUIPMENT","processId":"312","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"1"}, {"optionId":"1152","optionName":"INFRARED ANALYSIS","description":"Increase use of infrared analysis instead of ether extractions to determine %-Fat and %-Solids","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1153","optionName":"Keep solvents out of used oil","description":"Keep solvents out of used oil","processId":"312","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1154","optionName":"Fix and prevent leaks","description":"Employee training to promptly report oil leaks and continuation of the preventive maintenance program to reduce leaks.","processId":"312","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1155","optionName":"INFRARED ANALYSIS","description":"Continue to increase use of infrared analysis instead of ether extractions to determine % fat and solids","processId":"57","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1156","optionName":"Drill Site Debris","description":"Develop procedures to keep areas clear of debris and practice good housekeeping to prevent contamination with lubricating oil. Store debris in labeled containers\/dumpsters. Do not mix debris with contaminated or potentially hazardous material. Recycle paper, metal, cardboard, and aluminum cans.","processId":"313","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1157","optionName":"Reduce Lubricating Oil Contamination","description":"Develop procedures to prevent contamination of soils; include preventative maintenance on lubricating oil system and containment.   Contain lubricating oil spill; pick up and store in labeled container or recycle (if free liquid).  ","processId":"313","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.zerowastenetwork.org\/Hub\/p2rx-mod\/subse","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1158","optionName":"Prevent Storm Water Contamination","description":"    Improve work processes, and maintain equipment and facilities to prevent leaks and spills. Cover facilities to prevent contamination of rainwater.","processId":"313","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.zerowastenetwork.org\/Hub\/p2rx-mod\/subse","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1159","optionName":"Drill Site Debris","description":"Develop procedures to keep areas clear of debris and practice good housekeeping to prevent contamination with lubricating oil. Store debris in labeled containers\/dumpsters. Do not mix debris with contaminated or potentially hazardous material. Recycle paper, metal, cardboard, and aluminum cans. ","processId":"313","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/www.zerowastenetwork.org\/Hub\/p2rx-mod\/toc.c","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1160","optionName":"PERC SLUDGE & FILTERS","description":"DRY CLEANING RESIDUE","processId":"314","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1161","optionName":"RECYCLING","description":"EVAPORATION AND CONDENSATION PROCESS THAT RECLAIMS SOLVENT FOR USE AGAIN","processId":"314","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1162","optionName":"Insulating and Marking of Copper Wire","description":"Marking the insulation of the wire uses inks and solvents. the waste ink and solvent is recycled and the solids thrown away. the recycle material is used for cleaning of the marker parts.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1163","optionName":"Draw down Copper Rod to Wire","description":"using pulling capstans and cutting fluid, copper rod is drawn down in size, cutting fluid is removed as oily waste.","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1164","optionName":"Add","description":"Added Junk Option","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1165","optionName":"Add","description":"Added Junk Option","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1166","optionName":"safd;j","description":"fsadl;kj","processId":"317","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1167","optionName":"000","description":"000","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"000","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1168","optionName":"0000","description":"000","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"0000","userSuggested":"1","reviewed":"1","inactive":"1"}, {"optionId":"1169","optionName":"teste","description":"testq","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"fsdalk","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1170","optionName":"Dry Cleaning Still Bottom & Residue","description":"A waste generated byproduct from cleaning clothing using Tetrachloroethylene (Perc) as the main process of cleaning.","processId":"54","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1171","optionName":"Reduce solid wastes","description":"reduce solid wastes by reducing production scrap and by fostering in-house recycling programs.","processId":"169","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1172","optionName":"Drain lines of  Blended Chemicals","description":"Chemicals are blended in a blend tank to produce an intermediate product. Line from blend tank is pumped into a tote. Blend tank is spray-rinsed with water to remove remaining product, which is then pumped to the tote, leaving the blend tank clean. ","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1173","optionName":"Drain Lines of Blended Chemicals","description":"Chemicals are blended in a blend tank to produce an intermediate product. Line from blend tank is pumped into a tote. Blend tank is spray-rinsed with water to remove remaining product, which is then pumped to the tote, leaving the blend tank clean. ","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1174","optionName":"Ensure total enclosure","description":"Keep all doors to the mix room closed during the mixing process to ensure total enclosure, and allow 100% vapor capture efficiency. ","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1175","optionName":"Recycle Corrogate Boxes","description":"Implement a plan to recycle all corrigated boxes from facility rather than placing boxes land fill.  ","processId":"331","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1176","optionName":"Reduce Fugitive Releases","description":"Small amounts of fugitive emissions may occur during the blending process. Recapture and recyle these emissions.  ","processId":"85","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1177","optionName":"Pressurized Reusable Container","description":"Instead of buying an aerosol can, purchase a pressurized stainless steel container.  These cannisters can hold 2-3 times the product of an over the counter aerosol can. In many cases the can and propellent costs more than the product; a pressurized container allows you to purchase the product in bulk, saving money and eliminating can waste. ","processId":"332","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1178","optionName":"Use Pump Spray Bottles","description":"Consider replacing aerosol cans with simple pump spray bottles.  Purchase the liquid material in bulk.  If pressurized systems are required, consider reusable cans that can be pressurized with shop air. If you can\u2019t eliminate aerosol cans, empty and depressurize them before recycling them. Once depressurized and emptied, the aerosol cans can be recycled as conventional scrap metal.","processId":"332","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1179","optionName":"Spray gun handling training","description":"Train employees on proper spraying techniques. Spray gun handling is a critical element of optimizing the process. Proper handling techniques will minimize off-spray and reduce wet surface area surrounding the product. Make sure all employees know the following: The spray gun should be held as close to the surface as possible (6-8 inches is optimal), in consideration of the material output, fan pattern, and size and arrangement of the mold. Minimize leading and trailing edges. Sometimes the operator must start spraying just before the part passes, and ceases just after the part passes. This \u201cleading edge\u201d ensures coating uniformity. To reduce overspray, operators should reduce the distance between the point of triggering and the edge of the target. The fan pattern intercept angle should be maintained as close to perpendicular to the mold surface as possible. The perimeter of the objects should be sprayed as accurately as possible, avoiding spraying off the edge to the greatest extent possible. The spray gun should be adjusted to the lowest possible pressure that produces an acceptable fan pattern. ","processId":"60","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1180","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste  ","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1181","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste.","processId":"240","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1182","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste  ","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1183","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste  ","processId":"133","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1184","optionName":"Collection & Segregation of Saleable Lineflush","description":"Collect Clean Solvent Line Flush from loading and unloading processes to be sold as usable product and to prevent classification & disposal as waste  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1185","optionName":"Line Rinse Used in Batches","description":"Take line flush\/rinse and use to make existing products.  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1186","optionName":"Consolidate Packaging","description":"Repackage more pounds of fewer products by utilizing specialized branches for specific product repackaging and transfering products overnight between branches.","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1187","optionName":"Discounting Price of Offspec Material","description":"Selling offspec products to customers at discounted prices and\/or giving offspec products to customers ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1188","optionName":"Clean Up Over Spill","description":"Salvage material that has spilled from rail car doors by sweeping into auger. Any material that has been mixed with other residues, salvage for reformulation into blending process.  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1189","optionName":"Loading\/Unloading Activities","description":"1. Block off nearby open drainage ditches until all loading\/unloading activities are completed; 2. Construct temporary berms while conducting loading\/unloading activities of large quantities of hazardous liquids; 3. Regularly inspect loading areas. Inspect the hoses and transfer connections for evidence of leaks or deterioration; 4. Clean up any spills in accordance with facility spill plan;  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1190","optionName":"Reduced Concrete Waste","description":"1. Precision in batching concrete to amount ordered to reduce residual impacted material. 2. Use reduced lead-impacted material in product, if economically feasible (ie. reduced-lead flyash). 3. Minimize additonal water added to product.  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1191","optionName":"Fugitive Emissions Bulk Consolidation Activities","description":"Control of Fugitive Emissions from Bulk Consolidation Activities using Carbon\/Particulate Filters.  ","processId":"333","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1192","optionName":"Plan Batch Size","description":"Mix only amount of paint required to perform the coatings repair.  ","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1193","optionName":"Filter Fountain Solution","description":"Install filtration on fountain solution mixing tanks to remove contaminants.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1194","optionName":"Reduce Number of Clean Outs","description":"Minimize the number of tank cleanouts and monitor total organic carbons (TOC) on rinse waters to reduce the amount of water produced. ","processId":"334","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1195","optionName":"Reuse of Tank Washout","description":"Save solvent used for washing out paint mixing tanks reuse in new batches. ","processId":"334","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1196","optionName":"Recycling rubber scrap","description":" Rubber scrap that is cleaned out of tanks would be recycled instead of sent to the landfill. ","processId":"334","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1197","optionName":"Storm water","description":"Use clean stormwater as rinseate for tanks. ","processId":"334","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1198","optionName":"Material Handling Training","description":"Emphasize safe material handling practices when moving product from receiving areas, stocking areas, packing areas, and shipping areas to minimize spills. Train employees to identify expiring product or potential damage from handling.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1199","optionName":"Stock Rotation","description":"Rotate dated material using the First In First Out (FIFO) principle to reduce out-dated material.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1200","optionName":"Return of Defaced Labels or Dented Containers","description":"Return defaced labeled or dented containers to vendor for rework or repackaging.  ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1201","optionName":"Segregation of Waste","description":"Segregate waste streams between RCRA Hazardous, Non-RCRA, and Universal Waste. Manage each waste stream separately.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1202","optionName":"Reduce Excess Purchasing","description":"Use purchase records and order information to reduce orders that routinely result in generation of discarded off-spec products.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1203","optionName":"Chemical Replacement","description":"Replace some of our binder chemicals with less hazardous chemicals","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1204","optionName":"Chemical Replacement","description":"We are trialing a substitute cyanide free silver plating solution to reduce amount of hazardous chemicals on site. ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1205","optionName":"Line Flushing","description":"off-site cleaning ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1206","optionName":"Chemical Exchange Program","description":"Management of wastes from facilities with multiple labs results in a large number of requests for pick-up and disposal of chemicals that are still usable. Coordinate a chemical exchange program based on the concept that one lab's waste is another lab's usable product.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1207","optionName":"Container Rinsing","description":"Minimize water volume when rinsing shipping containers and try to capture rinsate for re use.","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1208","optionName":"Reduce Fugitive Releases","description":"Small amounts of fugitive emissions may occur during the blending process. Recapture and recycle these emissions. \t ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1209","optionName":"Cradle-To-Grave Management of Each Chemical","description":"For each chemical required, we will determine if the task can be completed using a more environmentally friendly chemical. We will also consider other things such as: 1) Can it be a multi-purpose use chemical as opposed to being restricted to just one use\/purpose; 2) Will it produce a Haz or Non-Haz waste?; 3) Is it indeed a waste, or can it be recycled?  ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1210","optionName":"Minimize Use of Drums for Chemical Additives ","description":"Minimizing use of drums prevents pollution by reducing the wasted residual which is not recovered from each chemical additive drum (normally > 1 gal. or 8 lbs.). Since it is not unusual for even a small refinery to use over 200 different chemical additives and potentially over 500 - 1,000 drums in a year, this effort yields significant P2 benefits. Methods normally consisted of requiring chemical vendors to supply chemicals in refillable, containers supplied by vendors. ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1211","optionName":"Vacuum Distillation","description":"Use vacuum distillation to recover water and active ingredients from rinsate. Payback is 2-4 years. You will need to train employees to segregate your products.  ","processId":"335","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1212","optionName":"Switch from perc","description":"Switch from perc to petroleum","processId":"336","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1213","optionName":"Recycle Punctured Aerosol Cans","description":"We currently puncture aersol cans and dispose of their waste in a 55 Gall0n drum. The punctured aersol cans are then placed in the plant trash. We will segregate the aerosl cans and take them to a local recycler to redeem them.  ","processId":"332","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1214","optionName":"Charitable donation ","description":"Contact city park and recreational facilities to explore the possiblity of need for excess product.   ","processId":"53","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1215","optionName":"Add dust to paint products or other product","description":"Use the dust collector dust in the paint production of recycled paints. Also may add dust collected to joint cement production as a raw material.   ","processId":"48","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1216","optionName":"Change media to dry ice","description":"Change bead blast media to dry ice pellets. Would reduce waste but increase overall cost.  ","processId":"55","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1217","optionName":"Laser Logo","description":"This option would replace the lead based ink that is currently used with a laser. This would eliminate or greatly reduce the amount of ink that is used  ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1218","optionName":"Start a Composting Project ","description":"Composting will reduce the reliance on purchased products by the Grounds Department. Adding animal bedding (wood chips) to that compost will recycle the animal bedding rather than disposing of it as waste.  ","processId":"248","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1219","optionName":"Evaluate Mix Recipe","description":"Periodically evaluate the mix recipes for the vulcanized and non-vulcanized proceses to determine if a lower VOC content rubber mixture can be used to manufacture acceptable products.  ","processId":"67","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1220","optionName":"Recycling of flux","description":"Flux used in the process is now recycled, virtually eliminating this waste stream.  ","processId":"123","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1221","optionName":"Modernize ovens","description":"Decrease fuel consumption by modernizing ovens. ","processId":"337","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1222","optionName":"Trash","description":"Trash ","processId":"338","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1223","optionName":"000Trash","description":"ftre","processId":"339","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1224","optionName":"0000","description":"0000","processId":"340","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1225","optionName":"Waste Segregation","description":"A substantial amount of sand contamination comes from mixing the various foundry waste streams with waste sand. The overall amount of sand being discarded can be reduced by implementing the following waste segregation steps: \u2022 Replumbing the dust collector ducting on the casting metal gate cutoff saws to collect metal chips for easier recycling \u2022 Installing a new baghouse on the sand system to separate the sand system dust from the furnace dust. Installing a new screening system or magnetic separator on the main molding sand system surge hopper to continuously clean metal from the sand system \u2022 Separate nonferrous foundry shot blast dust (often a hazardous waste stream) from other nonhazardous foundry and sand waste streams. \u2022 Installing a magnetic separation system on the shotblast system to allow the metal dust to be recycled \u2022 Changing the core sand knockout procedure to keep this sand from being mixed in with system sand prior to disposal  ","processId":"337","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1226","optionName":"Return Samples","description":"When retention time for samples are up, collect them in segregrated drums and return to customer or vendor.","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1227","optionName":"Purchase non-mercury Thermometers ","description":" Establish a laboratory purchasing procedure to ensure only non-toxic thermometers are purchased. ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1228","optionName":"Smaller Squeeze Bottles","description":"Reduce the size of squeeze bottles to minimum size practical (i.e., use one pint instead of one quart). Human nature being what it is, personnel reduce the volume of solvent used as the bottle gets close to being empty in order to avoid refilling the bottle.  ","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1229","optionName":"sample collected quanilty","description":"Only use quanity needed for each sample to run test methods.  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","processId":"341","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1232","optionName":"Photolithography","description":"Chemical milling of substrates using a photosensitive resist.","processId":"342","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1233","optionName":"Install a Proportioner ","description":"Install a proportioner on the spray equipment for plural component coatings such as epoxies and polyurethanes.  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Applying conversion coatings using the Touch-N-Prep pen does NOT require any rinsing or wiping.  The solution simply dries in place.  Therefore, there are no brushes, rinse water, or cloths which need to be disposed.  Manufactured by Henkel, 32100 Stephenson Highway, Madison Heights, Michigan 48071, (248)583-9300.  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Keep all records of MEK and stripping, all records of tri monthly maintenance, all records of hazardous material in and out of facility.","processId":"376","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1324","optionName":"Steam Reduction","description":"Reduce the amount of steam loss by establishing a Steam Trap Improvement Plan.","processId":"175","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1325","optionName":"Increase storage compatibility and organization","description":"All storage located in the same area, no random storage through out hangars.  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Ammonia refrigeration has not been purchased in two years therefore program is sound.","processId":"194","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1332","optionName":"Reduce use of consumed (spent) coolant","description":"Since the amount of coolant used is a function of production(sales), we are tracking the ratio of coolant (gallons) divided by production (sales). This is called the C\/P ratio. A two percent reduction in this ratio each year will meet the goal of reducing coolant use by two percent each year or ten percent over the next five years. ","processId":"52","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1333","optionName":"Employee Awareness","description":"Ensure employees realize impact of discarding fill line waste. 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If you prefer paper, use those made of recycled-content paper and note it with the \"chasing arrows\" logo signifying recycled-content paper; your customers will appreciate it.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1740","optionName":"Take-out containers","description":"When possible, choose take-out containers made of recycle or degradable material.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1741","optionName":"Disposing of plastic containers","description":"Before disposing of recyclable plastic containers, remove lids to facilitate recycling.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1742","optionName":"Use refillable pens","description":"Purchase refillable cartridge pens and mechanical pencils instead of disposable one.  ","processId":"436","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1743","optionName":"Recycle cardboard boxes","description":"Recycle cardboard boxes from shipments, or arrange for your supplier to reuse them.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1744","optionName":"Request reduced packaging","description":"Ask your suppliers to reduce their packaging.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1745","optionName":"Reuse and return pallets","description":"Reuse pallets that your suppliers are shipped on, or return them to the supplier.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1746","optionName":"Use refillable dispensers","description":"Buy cleansers and mixes in concentrate form and use refillable dispensers.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1747","optionName":"Use long-life lighting","description":"Use long-life, compact flourescent bulbs in exit signs.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1748","optionName":"Replace reflectors","description":"Replace reflectors in the flourescent bulb fixtures which can give you the same amount of light with fewer bulbs. They are available in commercial lighting stores.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1749","optionName":"Use bathroom air dryers of cloth towel","description":"Use cloth towel machines or air dryers in bathrooms rather than disposable paper towels.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1750","optionName":"Use recycled-content toilet tissue","description":"If you are using paper towels, buy recycled-content ones. Toilet tissue is also available with recycled-content paper.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1751","optionName":"Recycle stained linens","description":"Recycle stained or torn linens into cleaning rags.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1752","optionName":"Explore waste items that could be recyclable","description":"Look for disposable items that appear in large quantities in your trash. 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","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1755","optionName":"Recycle broken equipment","description":"Instead of throwing away broken equipment, have it repaired, or sell or donate it to someone who can repair it or use it for parts.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1756","optionName":"Donate used furnishings","description":"Donate used furnishings, carpet, equipment, etc. to nonprofit organizations.  ","processId":"437","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1757","optionName":"Closed containers for waste","description":"Store solvent waste in closed containers.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1758","optionName":"Ensure adequate containment","description":"Ensure adequate secondary containment around solvent storage, and inspect regularly.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1759","optionName":"Use proper container labeling","description":"Containers must be labeled with: proper chemical name(s) of contents; principal hazards; orange warning symbols and safety phrases","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1760","optionName":"Flushing parts","description":"Flush parts in freeboard area.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1761","optionName":"Minimize solvent pooling","description":"Minimize the pooling of solvent on and in parts.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1762","optionName":"Correctly fill machine for cold cleaning","description":"When batch cold cleaning, do not fill machine above fill line.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1763","optionName":"Spills - clean up","description":"Clean up spills immediately.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1764","optionName":"Keep wipe rags contained","description":"Store wipe rags in closed containers.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1765","optionName":"Avoid splashing","description":"Do not agitate solvent to the point of causing splashing.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1766","optionName":"Control room drafts","description":"When cover is open, control room drafts.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1767","optionName":"Avoid cleaning absorbent material","description":"Do not clean absorbent materials.","processId":"438","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1768","optionName":"Use ammonium thiosulfate ","description":"Add ammonium thiosulfate to silver-contaminated baths to extend the allowable buildup of silver.","processId":"440","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1769","optionName":"Use floating lids on containers","description":"Use floating lids on bleach and developer containers to keep them fresh.","processId":"440","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1770","optionName":"Install waterless units","description":"Install waterless paper and film developing units to minimize the volume of fixer waste. 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However, the reduced waste management costs and increased protection of the environment make the investment worth considering.","processId":"440","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1338","optionName":"change machining method to spark discharge","description":"convert machine or process to spark discharge which uses water that can be filtered and reused almost indefinately.","processId":"383","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":null,"userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1339","optionName":"Reduce number of parts that need ECM Machining","description":"Reduce the number of parts by reducing sales or changing the part configuration.","processId":"383","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1340","optionName":"Improve electrolyte filteration","description":"Improving the filteration of the electrolyte will reduce the number of changes per tear thus reducing the amount of Waste","processId":"383","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1341","optionName":"Covering Chemical Containers ","description":"Prevent chemical additive leaks and spills during compounding or finishing operations by habitually covering chemical containers.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1342","optionName":"Good Housekeeping Practices","description":"Segregate raw materials and lubricating oils from cooling and heating water, so that pollutants not produced during the plastic molding and forming operation will not enter the cooling and heating water.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1343","optionName":"Reuse and Recycle Process Water","description":"Reuse and recycle process water through a sedimentation tank intended to eliminate the suspended solids in order for process water to be reused","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1344","optionName":"Reuse and Recycle Process Water","description":"Reuse and recycle process water through a sedimentation tank intended to eliminate the suspended solids in order for process water to be reused","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1345","optionName":"Treatment of Recycling Unit Discharge","description":"Implement end of pipe treatment of the recycling unit discharge. ","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1346","optionName":"Remove TSS and Phthalates from Finishing Water ","description":"Remove TSS in a settling unit and remove phthalates through an activated carbon process.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1347","optionName":"Participation in Operation Clean Sweep (OCS)","description":"A joint effort of SPI and American Plastics Council, a program that includes implementing the following measures: minimizing spills, quickly and systematically cleaning up spills, and appropriately disposing pellets by implementing employee education, through sweeping efforts, improved pellet capture methods, and disposal safety measures.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1348","optionName":"Recycling plastic waste","description":"Recycle single plastic resins and mixtures of plastic resins.  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Store chemical piles inside the facility to guarantee fugitive emissions are contained within the facility  ","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1351","optionName":"Seal Containers for All Open Materials","description":"Seal open containers to minimize puffing losses when containers are opened.  The sealed containers should have air space between the chemical and the container cover.   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","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1355","optionName":"Computer Inventories","description":"Use a computer inventory system in order to reduce the amount of purchased stock ","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1356","optionName":"Spills and Sweeping Protocols","description":"Ensure the proper segregation of waste by implementing appropriate protocol for cleaning up spills and sweeping.  ","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1357","optionName":"Water Reuse and Recycling","description":"Install a closed loop water heating or cooling system.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1358","optionName":"Substitute lubricating grease for oil","description":"Substitute lubricating grease for oil (especially appropriate for milling equipment) to prevent the contamination of wastewater.  Grease has been shown to considerably diminish the amount of manifested waste.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1359","optionName":"Preventative Maintenance on Process, Molding, and ","description":"Preventative maintenance can reduce manifested oil and grease waste through waste reduction generated by worn seals and gaskets.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1360","optionName":"Removal of oil from oily wastewaters ","description":"Remove oil from oily wastewaters prior to disposal to decrease the amount of wastewater disposed.  For example, oily wastewaters can be collected from equipment engine pits and directed through a central oil\/water separator before discharge.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1361","optionName":"Segregation and Recycling of Waste Rubber ","description":"In some cases, simplifying the segregation of waste streams is as easy as positioning a screen over a portion of the molding equipment so that the waste rubber stock produced during performing operations can easily be separated from oily wastewaters.  The waste rubber stock can then be fed back into the process for recycling.  In addition, the segregation of cured and uncured rubber can make recycling of the uncured rubber easier.","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1362","optionName":"Reclaim and Recycle Off-specification Rubber","description":"Reprocess used rubber products that can be integrated into virgin rubber compounds. Add scrap rubber to coal and wood waste fuels for firing process boilers.  Process used rubber products into sheets and various shapes to utilize as athletic area surfaces and other floor covering services.  Make it into sheet gasket material or loading dock bumpers. 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Grind to use as an additive to asphalt paving materials.  Use whole and processed tires in civil engineering.  Use cut, split, and ground tires in new products   ","processId":"384","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1366","optionName":"Use logical order for processes","description":"Schedule processes that use different oil types in a logical order to reduce the frequency of cleanouts.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1367","optionName":"Streamline Oil Types for Different Processes","description":"Streamline oil types used for machining, turning, lathing to reduce frequency of cleanouts and volume of leftover and mixed waste. ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1368","optionName":"Designate Pipes and Lines","description":"Designate pipes and lines for particular metals or processes requiring same oil to reduce frequency of cleanouts.  ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1369","optionName":"Use a Centrifuge and Biocides ","description":"Using a centrifuge and biocides results in extended coolant life, reduction of waste coolant generation, and saved money on coolant purchases and disposal expenses.  ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1370","optionName":"Install a Second High Speed Centrifuge","description":"Install a second high speed centrifuge on existing single high speed centrifuge system to increase recovery efficiency.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1371","optionName":"Install a Chip Ringer","description":"Install a chip ringer to recoup surplus coolant on aluminum chips.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1372","optionName":"Use a Coolant Analyzer ","description":"Use a coolant analyzer to manage coolant quality.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1373","optionName":"Use an Ultra Filtration System","description":"Use an ultra filtration system in order to separate soluble oils from wastewater stream.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1374","optionName":"Use Disk or Belt Skimmers","description":"Use disk or belt skimmers in order to extend coolant life and remove oil from machine coolants to reduce the frequency of coolant disposals.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1375","optionName":"Substitute Hot Lime Bath or Borax Soap for Oil","description":"Substitute hot lime bath or borax soap for oil used solely for lubrication in cold forming or other processes.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1376","optionName":"Use a Stamping Lubricant","description":"Use a stamping lubricant that can continue to be on the piece until the annealing process, where it is burned to eliminate the need for hazardous degreasing solvents and alkali cleaners.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1377","optionName":"Segregate Used Oils if Filtration or Reclamation o","description":"Segregate used oils if filtration or reclamation of oil is required before reuse to prevent the mixing of wastes.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1378","optionName":"Segregate Metal Dust or Scrap by Type","description":"Segregate metal dust and scrap by type in order to improve the metal's resale value.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1379","optionName":"Recycle Oil from Cutting\/Machining Operations","description":"Often oil does not need to be treated before being suitable for recycling.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1380","optionName":"Centrifuge Oil for Reuse","description":"Centrifuge oil scrap mixtures to capture oil for reuse.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1381","optionName":"Use Continuous Flow Treatment System","description":"Use a continuous flow treatment system to separate and reuse aluminum chemical milling solutions.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1382","optionName":"Use a Settling Tank and Coalescing Unit","description":"Use a settling tank and coalescing unit to recover metal-working fluids.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1383","optionName":"Solvent Management","description":"Require employees to acquire solvents from their shop foremen.  ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1384","optionName":"Reuse Waste Solvents","description":"Reuse waste solvents from cleaner operations in down-stream machines shop-type processes.","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1385","optionName":"Only Degrease Parts as Needed","description":"Only degrease the parts that require degreasing as opposed to degreasing all parts  ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1386","optionName":"Use Countercurrent Solvent Cleaning","description":"Use countercurrent solvent cleaning  ","processId":"310","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1387","optionName":"Implementation of operational and work practice ch","description":"Implement changes to extend chemical bath life, reduce the quantity of chemicals used, and reduce wastewater generation","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1388","optionName":"Use Chemical Substitutes for photographic films (u","description":"A non-silver substitute may be an option. ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1389","optionName":"Use Electronic Imaging that has Editing Capabiliti","description":"Use electronic imaging to reduce multiple steps involved in photodeveloping  ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1390","optionName":"Implement a Chemical Inventory Program","description":"Track inventory to utilize photodeveloping chemicals, paper, and film before their expiration. ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1391","optionName":"Change Operational and Work Practices","description":"Implement changes to reduce chemical use in spent chemical and heavy metal recovery and recycling.  Some possible steps towards this goal include: reducing chemical bath contamination, counter current washing, filtrating screen making wastewaters to remove particulates, recycling plates and plate materials, or returning plate materials to the manufacturer or to a metal recoverer.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1392","optionName":"Use Alternative Chemicals","description":"Eliminate the need for pretreatment if wastewaters are being discharged into the sewer by using water-developed lithographic plates and film instead of solvents in processing.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1393","optionName":"Substitute Iron-EDTA bleaches for ferrocyanide ble","description":"This modification may eliminate paticultar treatments and disposal requirements ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1394","optionName":"Use a washless processing system","description":"Implementing this technology is expensive, but will reduce wastewater by as much as 97% ","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1395","optionName":"Improve Housekeeping and Operating Practices","description":"Cover reservoirs and containers, schedule jobs according to increasing darkness of ink color, use wipes as many times as possible, and control inventory to collectively minimize solvent losses from inks and cleaning solutions.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1396","optionName":"Substitute Diaphragm Pumps for Mechanical Vane Pum","description":"To reduce ink vaporization as diaphragm pumps to not need to heat ink as much as mechanical vane pumps do.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1397","optionName":"Recycle waste solvents ","description":"on-site or off-site, segregating solvents might afford reuse (for equipment cleaning or ink thinning)","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1398","optionName":"Recycle certain waste inks when possible","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1399","optionName":"Recycle product rejects when possible","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1400","optionName":"Use Alternative Ink and Cleaning Products with red","description":"Substitute solvent based inks with vegetable oil or water based inks where applicable.  Use low VOC or VOC-free cleaning solutions.  A new printing system that features an oil-based lithographic ink that can be converted to a water-soluble state is currently available, allowing a water-based blanket wash to be used.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1401","optionName":"Eliminate the use of chromium-containing fountain ","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1402","optionName":"Install automatic ink levelers ","description":"These will help to keep ink conditions optimal.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1403","optionName":"Use automatic cleaning equipment which can often b","description":"Typically, lower volumes of cleaning formulations are applied with such cleaning equipment, air contact, and thus volitalization, is reduced, and most are designed to include recycling and reuse of cleaning solutions","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1404","optionName":"Minimizing finished product rejects by automating ","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1405","optionName":"Using fountain coolers to reduce evaporation from ","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1406","optionName":"Collecting and reclaiming recyclable materials","description":null,"processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1407","optionName":"Replacing VOC adhesives with water soluble adhesiv","description":"(binding adhesives that are not water soluble may interfere with later recycling), hot-melt adhesives, or mechanical methods in building operations.","processId":"174","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1408","optionName":"Evaluate Mix Recipe","description":"Periodically evaluate the mix recipes for the vulcanized and non-vulcanized proceses to determine if a lower VOC content rubber mixture can be used to manufacture acceptable products.   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Water used will be drain from pit and 'left over' material will be transferred to the dry out area.  Once the material is dry, it will be collected and recycled.","processId":"50","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1415","optionName":"Laminate reuse","description":"Pack and bundle all unused fiberglass mat.  This material can be sold as a process raw material is modified shingle underlayment. Trade name: Gorrila Guard. 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This allows them to maximize the utilization of the quench oil prior to recycling.","processId":"389","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"","userSuggested":"1","reviewed":"0","inactive":"0"}, {"optionId":"1419","optionName":"Improve Housekeeping and Operating Practices","description":"Cover reservoirs and containers, schedule jobs according to increasing darkness of ink color, use wipes as many times as possible, and control inventory to collectively minimize solvent losses from inks and cleaning solutions.  ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1420","optionName":"Use Chemical Substitutes for photographic films","description":"A non-silver substitute may be an option. ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1421","optionName":"Use Electronic Imaging that has Editing Capabiliti","description":"Use electronic imaging to reduce multiple steps involved in photodeveloping","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1422","optionName":"Implement a Chemical Inventory Program","description":"Track inventory to utilize photodeveloping chemicals, paper, and film before their expiration. ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1423","optionName":"Substitute Diaphragm Pumps for Mechanical Vane Pum","description":"To reduce ink vaporization as diaphragm pumps to not need to heat ink as much as mechanical vane pumps do.","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1424","optionName":"Recycle waste solvents ","description":"Segregating solvents might afford reuse (for equipment cleaning or ink thinning)for either on-site or off-site","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1425","optionName":"Use Alternative Ink and Cleaning Products ","description":"Use Alternative Ink and Cleaning Products with reduced VOC emissions from printing and press clean up  Substitute solvent based inks with vegetable oil or water based inks where applicable.  Use low VOC or VOC-free cleaning solutions.  A new printing system that features an oil-based lithographic ink that can be converted to a water-soluble state is currently available, allowing a water-based blanket wash to be used. ","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1426","optionName":"Install automatic ink levelers ","description":"These will help to keep ink conditions optimal.","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1427","optionName":"Use automatic cleaning equipment ","description":"Automatic cleaning equipment can often be retrofitted to existing processes and operations.  Typically, lower volumes of cleaning formulations are applied with such cleaning equipment, air contact, and thus volatilization, is reduced, and most are designed to include recycling and reuse of cleaning solutions","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1428","optionName":"Minimizing finished product rejects by automating ","description":"Minimizing finished product rejects by automating (non-contact) monitoring technologies which detect tears in web and press performance","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1429","optionName":"Use fountain coolers","description":"Using fountain coolers to reduce evaporation from the dampening fountain  ","processId":"392","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1430","optionName":"Collecting and reclaiming recyclable materials","description":"Replacing VOC adhesives with water soluble adhesives (binding adhesives that are not water soluble may interfere with later recycling), hot-melt adhesives, or mechanical methods in building operations.","processId":"393","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1431","optionName":"Change Operational and Work Practices","description":"Implement changes to reduce chemical use in spent chemical and heavy metal recovery and recycling.  Some possible steps towards this goal include: reducing chemical bath contamination, counter current washing, filtrating screen making wastewaters to remove particulates, recycling plates and plate materials, or returning plate materials to the manufacturer or to a metal recoverer.  ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1432","optionName":"Use Alternative Chemicals","description":"Eliminate the need for pretreatment if wastewaters are being discharged into the sewer by using water-developed lithographic plates and film instead of solvents in processing.","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1433","optionName":"Substitute bleaches","description":"Substitute Iron-EDTA bleaches for ferrocyanide bleaches  This modification may eliminate particular treatments and disposal requirements   ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1434","optionName":"Use a washless processing system","description":"Implementing this technology is expensive, but will reduce wastewater by as much as 97%   ","processId":"390","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1435","optionName":"Triple rinse ","description":"Triple rinse raw material shipping containers with solvent that will be used in the formulation so the rinsate can be directly added to the formulation. (Pesticide chemicals formulating and packaging facilities and pesticide repackaging and refilling facilities should make certain they will still be in compliance with effluent guidelines found in 40 CFR 455 Subparts C and E before implementing this change.)  Use a high pressure\/low volume rinse out system for triple rinsing. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1436","optionName":"Utilize Drum Rinsing Stations","description":"Utilize these to reduce wastewater generation during shipping. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1437","optionName":"Reuse Drum Rinsate","description":"Reuse drum rinsate directly in the formulation when appropriate or treat and reuse for imminent drum and equipment rinsing.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1438","optionName":"Schedule production to minimize tank cleanouts","description":"Schedule production to reduce instances of product changeovers which can minimize cleanout occurrences.  Schedule products in a logical order if they have common active ingredients and the same solvent (or water) base. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1439","optionName":"Schedule Products According to Packaging ","description":"Schedule Products According to Packaging  to reduce changeover cleanings of packaging equipment. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1440","optionName":"Adjust Packaging Line","description":"Minor adjustments to packaging lines may prevent using an additional set of packaging equipment which would constitute additional cleaning.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1441","optionName":"Perform Packaging Out of Formulation Vessels","description":"Performing packaging directly out of formulation containers to prevent using additional tanks and hoses in addition to cleaning them. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1442","optionName":"Segregate equipment ","description":"Segregate equipment (processing\/formulating\/packaging)by individual product. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1443","optionName":"Segregate solvent formulations ","description":"Segregate solvent based and water based formulations.  Dedicate a line to solvent-based products and a line to water-based products allowing for reuse of water or solvent. ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1444","optionName":"Segregate products ","description":"Segregate products containing similar active ingredients in variable concentrations  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1445","optionName":"Use Hand-Controlled Devices with Hoses","description":"Prevents water flow previously generated by unattended hoses","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1446","optionName":"Designate Squeegees, wiper blades, and mops","description":"To remove a particular product from formulation containers or to be used for general housekeeping to reduce the amount of cleaning water used.  This method may generate a solid waste stream which will require disposal.  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1447","optionName":"Use equipment that reduces wastewater","description":"Use equipment that reduces or eliminates wastewater generation: Use Low-volume\/high pressure hoses Use low-volume\/high pressure hoses to decrease the amount of wastewater generated  Spray nozzle attachments for hoses  ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"1"}, {"optionId":"1448","optionName":"Use wastewater reduction equipment ","description":"Equipment that reduces or eliminates wastewater generation:<br> <ul> <li> Low-volume\/high pressure hoses <\/li> <li> Use low-volume\/high pressure hoses to decrease the amount of wastewater generated<\/li> <li>Spray nozzle attachments for hoses <\/li>  <li>Squeegees, wiper blades, and mops: Designate squeegees to remove a particular product from formulation containers or to be used for general housekeeping to reduce the amount of cleaning water used.  This method may generate a solid waste stream which will require disposal.<\/li> <li> Low volume\/recirculating floor scrubbing machines<\/li> <li> Portable steam cleaners<\/li> <li> Drum triple rinsing stations<\/li> Roofs over outdoor tank farms <\/li> <\/ul> ","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1449","optionName":"Clean up spills and leaks outside in bulk containm","description":"Clean up spills and leaks outside in bulk containment areas in order to avoid contaminating storm water","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1450","optionName":"Place drip pans under valves and fittings that lea","description":"Place drip pans under valves and fittings that leak and under valves and fittings where hoses or lines are habitually connected and disconnected.","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1451","optionName":"Perform preventative maintenance ","description":"Perform preventative maintenance on all valves, fittings, and pumps","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}, {"optionId":"1452","optionName":"Dedicate tanks for formulation mixing ","description":"This will eliminate one of the most common contaminated wastewater stream","processId":"394","reductionPercent":null,"implementCost":"0","priority":"0","urlAddress":"http:\/\/","userSuggested":"0","reviewed":"1","inactive":"0"}]